BOXER BM 100 Instruction Manual Download

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Engine

: 4 stroke, Single cyl.

Air cooled, SI Engine.

Bore x Stroke

: 53.0 mm x 45.0 mm

Engine Displacement : 99.27 cc

Compression Ratio : 9.5 : 1

Idling Speed

: 1300 + 100 rpm

Max. Net Power

: 6.03kW (8.2Ps) at 7500

rpm

Max. Net Torque

: 8.05 Nm at 4500 rpm

Ignition System

: Digital CDI with twin

map ignition

Spark Plug

: Mico UR3AC,

Champion PRZ9HC

Spark Plug Gap

: 0.6 to 0.7 mm

Lubrication

: Wet sump, Forced.

Transmission

: 4 speed constant mesh.

Brake Front / Rear

: Mech. expanding shoe.

Fuel Tank Capacity :

Full

: 9.3 litres

Reserve

: 2.2 litres

Usable Reserve

: 1.2 litres

Tyre Size

Front

: 2.75 x 17

Rear

: 3.00 x 17

Tyre Pressure

Front

: 1.75kg / cm2 (24.5 PSI)

Rear (solo)

: 2 kg / cm2 (28 PSI)

Rear (pillion)

: 2.50 kg / cm2 (36 PSI)

Dimensions :

Length

: 1970 mm

Width

: 770 mm

Height

: 1065 mm

Wheel base

: 1235 mm

Min. Turning radius

: 1900 mm

Ground clearance

: 150 mm (Min.)

Electrical System

: 12 Volts AC + DC

Head Lamp

: 35/35 W

Position Pilot Lamp

: 3W

Stop Lamp/Tail Lamp

: 21 W / 5 W

Turn Signal Lamp

: 10 W

Neutral Indicator Lamp

: 3 W

Hi Beam Indicator Lamp

: 3 W

Turn Pilot Indicator Lamp : 3 W

Speedometer Lamp

: 3 W (2 Nos.)

Horn

: 12 V DC

Battery

: 12 V-2.5 Ah

Vehicle Kerb Weight

: 109 kg.

Gross Vehicle Weight

: 239 kg.

Max. Speed

: 90 km/hr.

(single rider 68 kg)

Climbing ability

: 25% (14 ) max.

Note :

All dimensions are under UNLADEN

condition. Above information is subject to

change.

Technical Specifications

Location of Parts

Clutch Lever

Fuel Tank

Rear Shock

Absorber

Grab

Handle

Pillion

Foot Rest

Side Stand

Center

Stand

Gear

Change Lever

Front Fork

Summary of Contents for BM 100

Page 1: ...klet are not to be taken as binding on the manufacturers The essential features of the type described and illustrated herein remaining unaltered Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this booklet upto date Modifications on the vehicle parts or accessories as may be convenient and necessary Safety and Warning information Warning This indicat...

Page 2: ...lo 2 kg cm2 28 PSI Rear pillion 2 50 kg cm2 36 PSI Dimensions Length 1970 mm Width 770 mm Height 1065 mm Wheel base 1235 mm Min Turning radius 1900 mm Ground clearance 150 mm Min Electrical System 12 Volts AC DC Head Lamp 35 35 W Position Pilot Lamp 3W Stop Lamp Tail Lamp 21 W 5 W Turn Signal Lamp 10 W Neutral Indicator Lamp 3 W Hi Beam Indicator Lamp 3 W Turn Pilot Indicator Lamp 3 W Speedometer ...

Page 3: ...tor LH RH When turn signal switch is turned to Left or Right Turn pilot indicator will flash with engine running 2 Speedometer The Speedometer pointer shows the speed of vehicle 3 Odometer The Odometer shows the total distance that the vehicle has accumulated 4 Hi beam Indicator When Headlight is ON and Hi beam is selected with engine running Hi beam indicator will be lit N 5 Neutral Indicator Whe...

Page 4: ...k Cap is locked when pushed back into the place Fuel Tap Fuel tap lever has following positions ON When fuel level is above Reserve position RES When fuel level is below Reserve position OFF When fuel supply is to be cut off Fuel Tank Cap Fuel Tap OFF ON RES Location of Parts A Turn Signal Switch When the turn signal switch is turned to Left the Left side Front and Rear turn signal flash ON and OF...

Page 5: ... cover properly with bracket on Chassis and Lock For Side cover LH For Side cover RH adopt same procedure and fit the screw D properly Caution Fit cover as described above to ensure proper fitment Location of Parts FRONT BRAKE ADJUSTER Front Brake Adjustment For safe riding the brakes must always be maintained in perfect condition Brake is properly adjusted if The wheel rotates freely when the con...

Page 6: ...ng Close the throttle completely leaving the clutch engaged except while shifting gears so that the engine braking will help slow down the motorcycle Shift down one gear at a time so that you are in Neutral when you come to a complete stop When stopping always apply both brakes at the same time Normally the front brake should be applied a little more than the rear De clutch as necessary to keep th...

Page 7: ...ks cuts Correct rear viewing span adjustment of mirror The appropriate surface preventive coat to avoid rusting poor surface finish on account of adverse atmospheric conditions Running In Always keep the speed below the limits mentioned in the table Do not race the engine excessively Do not start moving or race the engine immediately after starting Run the engine for a minute at idle speed to give...

Page 8: ... Service Center Periodic Maintenance Information Spark Plug Remove spark plugs by using plug spanner Clean the spark plug Adjust the gaps if incorrect by bending outer electrode carefully Spark plug gap 0 6 to 0 7 mm Spark Plug Tyre Pressure Keep appropriate tyre pressure as mentioned below to increase life of the tyre for better fuel consumption Mico UR 3 AC or Champion PRZ 9 HC 2 Front 1 75 kg c...

Page 9: ...quent Every 2 500km Whichever comes first Kms Days OR 30 45 240 days from date of sale Every 75 days Every 2500 Km or every 75 days s ly ubsequent Periodic Maintenance Lubrication Chart l Indicates operation to be performed More frequent cleaning may be required when driving in dusty condition A Adjust CL Clean C Check L Lubricate T Tighten R Replace D Drain Note Parts Lubricants to be replaced as...

Page 10: ...battery if required Check connection at terminal starter relay and apply petroleum jelly on terminals if required q 15 Check and adjust steering freeness q 16 Check front mudguard alignment w r t front wheel q 17 Check all important nuts and bolts for proper torque and tightness q 18 Fit all O E accessories like mirror leg guard muffler guard etc As applicable to certain model q 19 Start vehicle c...

Page 11: ...ain If required As per Schedule If Applicable 13 Check adjust brakes 14 Check and top up brake fluid level If Applicable 15 Check and adjust steering 16 Check Replace Fork Oil As per Schedule If Applicable 17 Check Clutch Gear Choke Accelerator TPS If Applicable and adjust if required 18 Check tight Nuts Bolts Fasteners to the recommended torque Refer SSM 19 Lubricate specific points as per Lubric...

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BOXER BM 100, Instruction Manual

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