16
15
Periodic Maintenance & Lubrication Chart
l
:
Indicates
operation to
be performed.
«
:
More frequent
cleaning may
be required
when driving
in dusty
condition.
A - Adjust
CL - Clean
C - Check
L - Lubricate
T - Tighten
R - Replace
D - Drain
Note:
Parts / Lubricants to
be replaced as per
Periodic
Maintenance and
Lubrication Chart
are mandatory and
the same are
chargeable to
customer.
P
2.
Carburetor / Idle speed / CO %
CL,A
CL,A
CL,A
CL,A
3.
Engine oil
R
R
Every 5000 kms
4.
Valve tappet clearance
C,A
C,A
Every 5000 kms
5.
Oil strainer / Centrifugal gilter
CL
Every 10000 kms
6.
Air cleaner element
CL
CL
CL
CL
R - Every 10000 kms
7.
Fuel system leakage
C
C
C
C
C, R - if required
8.
Air breather tube
C
C
C
C
R - Every one year
9.
Battery electrolyte level
C,A
C,A
C,A
C,A
Every 15 days
10.
Brake light switch
C,A
C,A
C,A
C,A
C,A
11.
Clutch play / Throttle play
C,A
C,A
C,A
C,A
C,A
12.
Rear brake pedal play
C,A
C,A
C,A
C,A
C,A
13.
Brake lining or pads wear (front & rear)
C
C
C
C
Replace if required
14.
Steering play
C,A
C,A
C,A
C,A
C,A
15.
All fasteners tightness including eng. mtg bolt
T
T
T
T
T
16.
Engine mtg. silent bush
C -Every 20,000 kms R-if req.
17.
Tyre thread wear
C -Every 10,000 kms
1.
Servicing
P
P
P
Sr.
No. Operation
500-750
2,500 kms.
RECOMMENDED FREQUENCY
Initial
Subsequent
Every 2,500km
Whichever
comes first
Kms.
Days
OR
30 - 45 240 days from date of sale Every 75 days
Every 2500 Km. or every 75 days s
ly.
ubsequent
Periodic Maintenance & Lubrication Chart
l
:
Indicates
operation to
be performed.
«
:
More frequent
cleaning may
be required
when driving
in dusty
condition.
A - Adjust
CL - Clean
C - Check
L - Lubricate
T - Tighten
R - Replace
D - Drain
Note:
Parts / Lubricants to
be replaced as per
Periodic
Maintenance and
Lubrication Chart
are mandatory and
the same are
chargeable to
customer.
18.
General lubrication
L
L
L
L
L
19.
Swing arm pivot pin
L
Every 5,000 kms.
20.
Front fork
C,A
C,A
C,A
21.
Front fork oil
R -Every 10,000 kms.
22.
Fork oil seal and dust seal
R -Every 10,000 kms.
23.
Rear shock absorbers
C
C
C
C
C -Every 2500 kms.
24.
Drive chain adjust
L -Every 500 kms.
25.
Drive chain
C,CL,L
Every 5,000 kms.
26.
Drive chain lock
R
Every 5,000 kms.
27.
Engine compression pressure
C -Every 15,000 kms.
28.
Cylinder block piston & head de-carbonising
Every 15,000 kms.
29.
Valve lapping / Oil seal leakage
C - Every 15000 kms.
Every 30,000 kms.
30.
Gap in reed switch & TPS magnet
C
C
C
C
C -Every Service
31.
Silencer drain hole cleaning
CL
CL
CL
CL
CL
32.
Rear sprocket fasteners
T
T -Every 5,000 kms.
33.
Rim run out
C,A
C,A
C,A
C,A
34.
Front brake lever play
C,A
C,A
C,A
C,A
Sr.
No. Operation
500-750
2,500 kms.
RECOMMENDED FREQUENCY
Initial
Subsequent
Every 2,500km
Whichever
comes first
Kms.
Days
OR
30 - 45 240 days from date of sale Every 75 days
