Boston Whaler 170 Montauk Owner'S Manual Download Page 87

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4-8

170 Montauk

Section 4 • Electrical System

Electrical Harness (sheet 3)

Fig. 4.8.1

GROUND BUSS

PORT SPEAKER

FROM TROLLING MOTOR

BATT, OPT

BATT SWITCH

MAIN DC HARNESS

BREAKER BOX

FUSE BLOCK

USB RECEPTACLE/AUX INPUT

12 VOLT OUTLET

TROLLING MOTOR BREAKER

TO HORN

STBD SPEAKER

(LOOKING FWD)

(LOOKING AFT)

GROUND BUSS

PORT SPEAKER

FROM TROLLING MOTOR

BATT, OPT

BATT SWITCH

MAIN DC HARNESS

BREAKER BOX

FUSE BLOCK

USB RECEPTACLE/AUX INPUT

12 VOLT OUTLET

TROLLING MOTOR BREAKER

TO HORN

STBD SPEAKER

(LOOKING FWD)

(LOOKING AFT)

6025-07-801_2_D

Summary of Contents for 170 Montauk

Page 1: ......

Page 2: ...170 Montauk 170 Montauk The mission of Boston Whaler is to provide consumers with the safest highest quality most durable boats in the world ...

Page 3: ...e known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust service your vessel in a well ventilated area and wear gloves or wash your hands frequently when servicing this vessel For more information go to www P65warnings ca gov marine WARNING MRP 2402515 BW170_Montauk_MY23_20220826 ...

Page 4: ... to provide you with all the information and assistance that you require Information and assistance is also available at our corporate website www bostonwhaler com On our website you will find information on our entire lineup of Unsinkable Legends as well as a collection of customer resources including parts diagrams maintenance tips and frequently asked questions In addition you can sign up to re...

Page 5: ...chard T Fisher introduced the first Boston Whaler boat in Braintree Massachusetts Itfeaturedtwosignificantinnovations first its twin sponson hull design produced superior stability and a remarkably dry ride second its unique foam core construction made the boat not only durable but unsinkable as well Fisher took every opportunity to illustrate the unique characteristics of the Boston Whaler His mo...

Page 6: ...ctivates 1 6 Lifesaving Equipment 1 7 PFD Requirement 1 7 PFD Classification 1 7 TABLE of CONTENTS Emergency Situations 1 9 Medical Emergency 1 9 Water Rescue 1 9 Returning to the victim 1 9 Making contact 1 9 Getting back on board 1 9 Unassisted Reboarding 1 9 Fire 1 9 To lessen the danger of fire 1 10 Flooding Swamping and Capsizing 1 10 Flooding 1 10 Swamping 1 10 Capsizing 1 10 Collision 1 11 ...

Page 7: ...view Operation Bilge Pump 3 1 Maintenance 3 1 Fuel Oil Spillage 3 2 Fuel System 3 2 Fuel Tank 3 2 Fuel Vent 3 3 Filling The Tank 3 3 Fuel Distribution System 3 4 Maintenance 3 4 Static Electricity and the Fuel System 3 4 Ethanol Blended Fuel 3 5 Filling The Tank 3 6 Phase Separation 3 6 Additives 3 6 Fuel Filters 3 6 Maintenance 3 6 Storage 3 6 Starting the Engine 3 7 Prior to Starting 3 7 Start E...

Page 8: ... 5 6 Cool Technology Vinyl Cushions 5 6 Water Exposure 5 6 Cleaning Your Instrument Gauges 5 6 Canvas Care and Maintenance 5 6 Maintaining a Good Appearance 5 6 On a Regular Basis 5 6 Cleaning stubborn Stains 5 7 Maintaining Zippers and Hardware 5 7 Cleaning Acrylic Windscreen 5 7 Maintaining Your Teak 5 7 Long term Storage Winterization 5 8 Engine 5 8 Fuel System 5 8 Electrical System 5 8 Battery...

Page 9: ...tory or warranty records on vessels should be requested from the original selling dealer the servicing dealer and or the previous owner where applicable Information regarding open safety recalls is maintained by the United States Coast Guard and can be obtained by visiting uscgboating org Brunswick Corporation registered trademarks Mercury Marine Mercury Racing Optimax Nautic On Skyhook SmartCraft...

Page 10: ...Whaler website or any Boston Whaler affiliate and utilized under normal non commercial use Accessory subject to the remedies exclusions and limitations set out below Boston Whaler will repair or replace at its sole discretion any Accessory that is defective in material or workmanship which is reported within one 1 year from the date of sale to the original retail owner Boston Whaler is not respons...

Page 11: ...ses which includes but is not limited to any for profit or other revenue generating uses 12 Any representation or implication relating to speed range fuel consumption or estimated performance characteristics 13 Any failure or defect caused by an act of nature resulting in damage cost or expense 14 Any failure or defect arising from a previous repair made by a non authorized service provider 15 Any...

Page 12: ...O THE EXTENT ALLOWED BY LAW NEITHER BOSTON WHALER NOR THE SELLING DEALER SHALLHAVEANYRESPONSIBILITYFOR LOSS OFTHE BOAT LOSS OFTIME INCONVENIENCE COMMERCIAL LOSS OR CONSEQUENTIAL DAMAGES SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT BE APPLICABLE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES S...

Page 13: ... warranty transfer must be completed within 30 days of purchase Notwithstanding anything in this Limited Manufacturer Warranty to the contrary Boston Whaler reserves the right to reject any warranty transfer request for a Boston Whaler Boat that has been damaged neglected or otherwise previously excluded from warranty MODIFICATIONS SEVERABILITY The terms and conditions contained herein as well as ...

Page 14: ...ating safety You and any other operator of this Boat should take a course in boating and boating safety before operation of this Boat and should be completely familiar with all systems regarding safe operation of this Boat Personal flotation devices should be worn by each passenger in accordance with U S Coast Guard standards and state and federal law World Headquarters 100 Whaler Way Edgewater FL...

Page 15: ... integral structural components A Structural Hull Defect shall mean a substantial defect in the Boat s Hull which causes the Boat to be unfit or unsafe for general use as a pleasure craft under normal operating conditions 2 Three Year Limited Warranty on Components Manufactured or Installed By Boston Whaler not applicable to 13 Super Sport or 16 Super Sport models Boston Whaler will repair or repl...

Page 16: ...d maximum horsepower 7 Failure of the owner to use maintain or store the Boat as specified in the Boston Whaler owner s manual and any other failure to provide reasonable care and maintenance Normal wear and tear maintenance items are excluded from warranty coverage including but not limited to filters bulbs batteries bungees wiper blades anchor rope trailer finishes tires brakes bearings and ligh...

Page 17: ...r the inspection and any covered repair and the owner shall pay for all related transportation charges and or travel time STATUTE OF LIMITATIONS Without prejudice to your mandatory statutory rights any action for rescission or revocation against Boston Whaler shall be barred unless it is commenced within one 1 year from the date of accrual of such cause of action unless a longer period is prescrib...

Page 18: ... Boston Whaler The invalidity or unenforceability of any one or more of the provisions herein shall not affect the validity and enforceability of the other provisions SAFETY It is your responsibility as well as the responsibility of any other operator of this Boat to be familiar with and observe all local state and federal laws rules and regulations regarding Boating navigation and Boating safety ...

Page 19: ... repaired or replaced by Boston Whaler Inc OWNER S WARRANTY RESPONSIBILITIES As the spark ignition marine watercraft owner you are responsible for performance of the required maintenance listed in your owner s manual Boston Whaler Inc recommends that you retain all receipts covering maintenance on your SIMW but Boston Whaler Inc cannot deny warranty solely for the lack of receipts As the SIMW owne...

Page 20: ...g and collections and protecting against fraud and error and 7 Investigating a breach or a contravention of a law complying with a subpoena warrant court order or as required or otherwise permitted by law Boston whaler will not sell your personal information or subject you to telemarketing or unsolicited e mail Safeguards We use security safeguards appropriate to the sensitivity of personal inform...

Page 21: ...uxiliary U S Power Squadron Canadian Power and Sail Squadrons Red Cross State Boating Offices Yacht Club Contact the Boat U S Foundation at 1 800 336 2628 or go to www boatus com foundation Outside of North America contact your boat dealer and or your governmental boating agency for assistance A comprehensive background in boating can be found in the book Chapman Piloting Seamanship and Small Boat...

Page 22: ...and servicing of your boat DANGER Denotes an immediate hazard exists that WILL result in severe personal injury or death Denotes information that is important to know prior to operation and or maintenance but is not hazard related NOTICE DANGER Denotes an immediate hazard exists that WILL result in severe personal injury or death Denotes hazards or unsafe practices that MAY result in severe person...

Page 23: ... greater skills than operating a land vehicle Taking a boating course is the best way to prepare for a safe and enjoyable experience on the water Take a Coast Guard U S Power Squadron or equivalent boating safety course Call the Boat U S Foundation at 1 800 336 2628 for information on available courses or go to www boatus com foundation on the internet Get hands on training on how to operate your ...

Page 24: ...omesimpairedbecauseofweather or time of day use navigational lights to ensure other boats can see you In addition if high bow angle causes reduced visibility slow down to allow sufficient time to react if an emergency occurs Boarding Board only one person at a time Never jump into boat Step or climb into cockpit Load gear after you are aboard Carrying gear while boarding can cause you to lose bala...

Page 25: ...wet surfaces WARNING A qualified operator must be in control of the boat at all times Do not operate the boat while under the influence of alcohol or drugs Never operate your boat at speeds which exceed the operator s ability to react if an emergency develops At night turn on the appropriate navigation lights and cruise at a reduced speed that will allow you plenty of time to avoid dangerous situa...

Page 26: ...high seas are required to carry approved visual distress signals for nighttime use They must be readily accessible in serviceable condition and not be expired Store all pyrotechnic signals in a well marked waterproof container Additional Recommended equipment for safe operation In addition to the legally mandated equipment the following items are recommended for safe boating First Aid kit Compass ...

Page 27: ...e and dissipate the amounts of Carbon Monoxide present in enclosed spaces especially when the boat is moored or anchored Proper ventilation must be maintained even during inclement weather to prevent dangerous levels of Carbon Monoxide build up Sleeping aboard a boat will require a working Carbon monoxide detection system preferably in each sleeping quarter DANGER Carbon Monoxide can accumulate in...

Page 28: ...oisoning You will get wet and or cold Even strong swimmers can tire quickly in the water and drown due to exhaustion hypothermia or both The buoyancy provided by a personal flotation device PFD will allow the person who has fallen overboard to remain afloat with far less effort and body heat loss extending survival time necessary to find and retrieve them One 1 Coast Guard approved PFD Type I II o...

Page 29: ...Guard or by your National Boating Law Enforcement Agency The operator is responsible for instructing everyone onboard on their location and use The best precaution is to wear the PFD at all times while on the boat Type III Flotation aid Life vest is designed so that consciouswearerscanturnface up Often designed for comfort while engaged in water skiing or other forms of water activities Type IV Th...

Page 30: ...ratures below 70 21 1 C Emergency Situations 2 Making contact Stop or slow the boat and circle toward the person overboard Never reverse your boat to pick up someone in the water Try to approach heading into the wind or into the waves Keep person overboard constantly in sight When almost alongside stop the engine in gear to prevent propeller windmilling 3 Getting back aboard Try to reach the perso...

Page 31: ...uisher s into the base of the fire If the fire is in an enclosed compartment and you have an automatic extinguisher for the compartment wait 15 min before opening the compartment Have an extinguisher handy in case of a flare up If possible signal for help Radio visual or audible signal should be used as needed You must render assistance to any boater requesting help If fire is out of control grab ...

Page 32: ... date showing the service life which must not be expired Carry three signals for day use and three for night use Some pyrotechnic devices such as red flares meet both day and night use requirements Store pyrotechnic signals in a cool dry location An orange or red watertight container prominently marked DISTRESS SIGNALS is recommended The chances of flooding swamping or capsizing can be reduced by ...

Page 33: ...n imminent danger URGENCY PAN PAN PAN PAN PAN PAN pronounced PAHN PAHN used when a person or vessel is in some jeopardy less than indicated by a MAYDAY call SAFETY SECURITY SECURITY SECURITY pronounced SAY CURE IT AY used for navigational safety or weather warning An emergency situation will be hectic and there will not be time to learn proper radio procedure LEARN WHATTO DO BEFOREYOU NEED TO DO I...

Page 34: ...lags Keep at least 100 feet 30 meters away Diver s Flags Fig 1 13 2 RED WHITE BLUE CODE ALPHA FLAG SPORT DIVER S FLAG WHITE If you encounter fog determine your position set a safe course slow down and alert other boats of your presence using the appropriate sound signal for your situation at intervals of not more than 2 minutes apart If a lightning storm approaches the safest action is to dock and...

Page 35: ...vertake a fallen skier who was 60 meters 200 feet in front Ski only in areas where skiing is permitted Observe local restrictions on length of tow line Learn the signals to communicate with a skier The skier is to control the boat through hand signals Figure 1 14 1 Your boat will handle differently while towing a skier Experiment carefully to learn the difference Skiers may start from the shore or...

Page 36: ...rope can cause it to backlash into the cockpit PERSONAL INJURY HAZARD Use transom tow ring only to pull water skiers Unless specified by the manufacturer any other use such as parasailing kite flying towing other boats etc may create too much stress on the tow ring resulting in personal injury and or equipment damage WARNING PROPELLER SAFETY Before starting your boat walk to the stern and look in ...

Page 37: ...engine and propeller to stop turning The boat may continue to coast for several hundred feet causing injury to anyone in its path Towed Inflatables Towedinflatabletypes akatubes producetremendous stress on the tow point and rope far greater than devices like water skis kneeboards or wake boards When pulling a tube use both stern eye strong points in combination with a proper tube harness and tow r...

Page 38: ...ntact the person holding the float plan to let them know you are back Distress message capabilities to alert emergency contact s including location heading date and time of incident Theft deterrent against boat and engine theft REFER TO THE OWNER S PACKET FOR COMPLETE INSTRUCTIONS AND WARRANTY INFORMATION Hitting an object in or under the water or boating in dangerous currents can cause serious in...

Page 39: ...severe response DO NOT approach within 100 yards and slow to minimum speed within 500 yards of any U S Naval vessel If you need to pass within 100 yards of a U S Naval vessel for safe passage you must contact the U S Naval vessel or the Coast Guard escort vessel on VHF FM channel 16 America s Waterway Watch In March 2005 the U S Coast Guard officially launched America s Waterway Watch to encourage...

Page 40: ...6004 2 Replacement Part No 4 1 3 5 It is important to replace any damaged or unreadable label Call your Boston Whaler dealer for replacement labels NOTICE CAUTION MRP 1836858 AVOID INJURY BOAT MOVEMENT MAY CAUSE LID TO FALL KEEP HANDS AND FEET CLEAR OF EDGES WHEN HATCH IS OPEN WARNING ROTATING PROPELLER MAY CAUSE SERIOUS INJURY OR DEATH DO NOT APPROACH OR USE LADDER WHEN ENGINE IS RUNNING NW 208 0...

Page 41: ... FOR A MAXIMUM OUTBOARD ENGINE WEIGHT OF 617 Lb 280 kg WARNIN G NW 204 05 co co co co co co co co co co co co co co co co co co co co Requi red under AB2222 for use on all boats in the State ofCali fornia Carbon monoxide CO can cause brain damage or death Engine and generator exhaust contains odorless and colorless carbon monoxide gas Signs of carbon monoxide poisoning include nausea headache dizz...

Page 42: ...B TRIMMING OPERATION SINGLE LEVER CONTROL LIFT POINT SLING LOCATION ENGINE START ENGINE STOP FUEL WARNING ELECTRICAL HAZARD NO OPEN FLAME NO SMOKING FIRE RISK ROTARY CONTROL WIDTH OF SYMBOL INDICATES INCREASE FRESH WATER GRAY WATER FUEL GENERAL LIFT POINT BILGE PUMP PROPELLER INTERIOR LIGHT RUNNING LIGHTS UNDER POWER ANCHOR LIGHT WINDSHIELD WIPER AND WASHER ANCHOR BATTERY HORN UNLEADED FUEL LEADED...

Page 43: ...1 22 170 Montauk Section 1 Safety R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 44: ... This involves foam injection into a closed mold system where the foam expands to fill all voids in the hull When the finished product is pulled from the mold the hull and deck are chemically bonded to form a solid inseparable unit Hull Construction Fig 2 1 1 Hull Identification Number The Hull Identification Number is located on the starboard side of the transom This is the most important identif...

Page 45: ...nt Part No 2399382 Replacement Part No 2274068 MAXIMUM CAPACITIES 7PERSONS OR LBS 1160 LBS PERSONS MOTOR GEAR 1900 H P MOTOR 115 THIS BOAT COMPLIES WITH U S COAST GUARD SAFETY STANDARDS IN EFFECT ON THE DATE OF CERTIFICATION MANUFACTURER MODEL BOSTON WHALER INC EDGEWATER FL 32141 170 MONTAUK DESIGN COMPLIANCE WITH NMMA REQUIREMENTS BELOW IS VERIFIED MFGR RESPONSIBLE FOR PRODUCTION CONTROL MEETS U ...

Page 46: ...r a maximum outboard engine weight of 617 LBS 280 kg It is imperative that you follow the recommendations listed on your capacity plate regarding the maximum amount of weight the boat can safely carry WARNING Your 170 Montauk is design category C NOTICE Certification Design Category A A recreational craft given design category A is considered to be designed for winds that may exceed wind force 8 B...

Page 47: ...e boat will affect the draft measurements Follow the recommendations listed on your capacity plate regarding the maximum amount of weight your boat can safely carry 2 Exceeding this weight will affect the boat s performance DO NOT Exceed the weights listed on the capacity plate Dimensions Clearances Fig 2 4 1 7 3 2 21 m 12 30 m Shown with Sun Top option 4 11 1 49 m 6 11 2 10 m 17 4 5 28 m waterlin...

Page 48: ... direction can cause a loss of balance and lead to injury or death Deck Occupancy Fig 2 5 1 Be aware of your footing while the boat is underway slipping or falling could result in serious injury or death especially if the boat is in motion or in rough seas Keep the accommodation deck clean so if movement is necessary it will be free of obstruction DANGER Passenger Areas Gelcoat surfaces are slippe...

Page 49: ...ane Locations Fig 2 6 1 Recommended Passenger Locations RECOMMENDED SEATING While moored at idle or at speed under 5 mph RECOMMENDED ON PLANE LOCATIONS NEVERallowpassengerstoride in an area i e bow gunnels transom etc that will pose a hazard to themselves or the boat WARNING ...

Page 50: ...per flaps should be checked for proper seal annually When the boat is in the water the underwater fittings can be checked for dripping It is recommended that the underwater fittings be removed cleaned and resealed every other year If the through hull fittings need to be replaced it is recommended that an authorized Boston Whaler dealer perform this type of repair Through hull fittings that are imp...

Page 51: ...IDE RAIL REVERSIBLE PILOT SEAT W LOCKING BACKREST AFT SEATS W PLUG IN BACKRESTS P S STERN CLEATS P S ROD HOLDERS 4 P S SWIM PLATFORM TELESCOPING SWIM LADDER FUEL FILL TRANSDUCER OPTION MOTORWELL ACCESS SUMP COVER BILGE PUMP ACCESS AFT COCKPIT DECK ACCESS FORWARD COCKPIT DECK ACCESS FOUR STROKE MERCURY ENGINE 1 2 3 4 5 6 7 8 9 10 11 12 Features Fig 2 8 1 Features 13 14 15 16 17 18 19 20 21 22 2 1 3...

Page 52: ... FM STEREO W 2 WATERPROOF SPEAKERS AND MP3 USB INPUT OPTION CUP HOLDER EMERGENCY ENGINE SHUTDOWN THROTTLE GEARSHIFT CONTROL STAINLESS STEEL STEERING WHEEL HELM DISPLAY GPS CHART PLOTTER FISHFINDER OPTION IGNITION SWITCH Features Cont d 1 2 3 4 5 6 7 8 9 10 1 2 4 8 9 7 10 6 3 5 12 13 14 15 16 17 12 18 11 19 20 8 21 22 7 11 12 13 GAUGE SWITCH PANEL CARD READER OPTION CONSOLE INTERIOR ACCESS DOOR ROD...

Page 53: ...OLER W CUSHION AND BACK REST W FOUR 4 ROD HOLDERS PEDESTAL FISHING SEAT AFT SEATS W PLUG IN BACK RESTS SUN LOUNGE SUN LOUNGE FILLERS P S FORWARD BOW CUSHION 6 7 1 2 3 5 6 7 9 10 11 12 6 8 4 AFT BOW CUSHIONS SPLIT BOW RAIL TOW ARCH W SKI PYLON TROLLING MOTOR PANEL WITH 12V RECEPTACLE HIGH RAIL LOW PROFILE BOW RAIL P S 8 9 10 11 13 13 12 ...

Page 54: ...LOW PROFILE STERN RAIL P S HIGH STERN RAIL P S TEAK PACKAGE LIVEWELL HELM DISPLAY SCREEN GPS CHARTPLOTTER FISHFINDER CARD READER SD CARD READER USB CHARGER 9 3 5 9 10 12 10 3 BOARDING STEPS AND SWIM PLATFORM FLOORING 1 4 VHF RADIO AM FM STEREO W 2 WATERPROOF SPEAKERS AND MP3 USB INPUT BOW TOW EYE FOUR STROKE MERCURY ENGINE 5 6 7 8 6 7 8 2 3 11 11 ...

Page 55: ...ptional Fig 2 12 1 Seating 1 2 3 4 5 6 7 1 2 3 4 5 AFT BENCH SEAT OPTION REVERSIBLE PILOT SEAT SUN LOUNGE OPTION BOW CUSHIONS OPTION AFT SEATS W PLUG IN BACK RESTS PEDESTAL FISHING SEAT OPTION 72 QT 68 4 L COOLER W CUSHION AND BACK REST W FOUR 4 ROD HOLDERS OPTION 6 7 ...

Page 56: ...d correcting the cause of the trip Should a circuit repeatedly trip have a qualified electrician determine and correct the cause SmartCraftTM VesselView MOBILE VesselView MOBILE connects the SmartCraftTM data network to your iPhone or android mobile device via Bluetooth Low Energy4 0 BLE With VesselView MOBILE you have the power of SmartCraftTM on your mobile device with all the digital data your ...

Page 57: ...nit and acts as an idle the propeller is not rotating There is a throttle only button at the center of the throttle control that when depressed will disengage the shifting mechanism and will allow you to operate the throttle without engaging the propeller This button will automatically engage the shifting mechanism once the throttle control has been moved back to its center position you will hear ...

Page 58: ...e the light through the opening in the top of the sun top Be sure to remove the light pole from the base before stowing the canvas Sun top Navigation Lighting The improper sequence of navigation lighting may be as dangerous as no lighting at all NOTICE Your boat comes equipped with navigation lighting for your safety Regulations state that all boats must display navigation lights between sunset an...

Page 59: ...is steering torque is a normal result of your outboard not trimmed with the propeller shaft parallel to the water surface The trim tab can utilized to compensate for this steering torque in many cases and can be adjusted within limits to reduce any unequal steering effort Trim Tab Adjustment Operate your boat at normal cruising speed trimmed to desired position Turn your boat left and right and no...

Page 60: ... the bow that will make it easier to mount a trolling motor The reinforced sections are located on either side of the bow navigation light and extend back along the Trolling Motor Panel Option gunwale The phenolic material can be drilled and tapped to hold machine screws There are a variety of trolling motors and mounts that can be fitted to your boat See your Boston Whaler dealer or talk to a rep...

Page 61: ...re better equipped to perform the service Use another recreational boat only PERSONAL INJURY HAZARD WARNING Towing or being towed stresses the boat s hardware and lines Failure of any part can seriously injure people or damage the boat s DO NOT stand directly in line with the tow line If it were to break it would snap Back causing injury or damage to everything in its path Bow Tow Eye Option Fig 2...

Page 62: ...boat NEVER hold a towline after it is pulled taut Canvas Option Consult your Boston Whaler dealer or check with your owner s manual before using any chemical treatments on your canvas To keep the canvas and metal parts in good working condition and keep a good appearance you will need to keep them clean See page 5 4 of this manual for care and maintenance instructions Do not use bleach or solvents...

Page 63: ...ler hub from the outer edge of the 360o that is made by the propeller s blade during a single rotation Propeller Pitch Diameter Fig 2 20 2 PITCH DIAMETER 1 2 1 2 Propeller Assembly Fig 2 20 1 1 2 3 4 5 6 7 8 ENGINE SHAFT FORWARD THRUST WASHER DRIVE SLEEVE INNER HUB BLADE BACK OUTER HUB EXHAUST PASSAGE DIFFUSER RING In general changing to a lower pitch propeller will increase acceleration and load ...

Page 64: ...our boat onto a trailer The stern eyes are used as tie down points while trailering the boat The bow and stern eyes may be used only for short term lifting of the boat Long term lifting with bow and stern eyes can cause stress on the fiberglass and gel coat DANGER Use only the lifting points specified Using the cleats for lifting is dangerous and could cause serious injury or death 1 2 3 4 LIFT CA...

Page 65: ...place slings where they may lift on underwater fittings Whether you are lifting your boat out of the water for routine maintenance or long term storage consider the following Hull bottom must be solely supported by a fixed BUNK STYLE ASSEMBLY see Figure 2 23 1 Securing Boat to Trailer Never use only tie down straps to secure boat to trailer A safety chain must also be used to secure bow eye to win...

Page 66: ... of the tow vehicle 14 13 15 8 SAFETY CHAINS CABLES RADIAL TIRES OPTION TONGUE BALL HITCH SINGLE AXEL WINCH STAND ASSEMBLY TRAILER FRAME CABLE STRAP ROLLER TONGUE JACK WINCH HOOK AND STRAP CABLE SWING TONGUE FENDER WITH STEP COTTER PIN TAIL LIGHTS REMOVABLE PIN BUNK ASSEMBLY 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 vertical operating position However if additional road clearance is required due to rail...

Page 67: ...2 24 170 Montauk Section 2 General Information R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 68: ... 1100 GPH 4164 LPH 3 FWD Bilge Pump Maintenance Fig 3 1 3 1 2 3 BILGE PUMP 1100 GPH 4164 LPH OUTLET WATER INTAKE LOCKING TAB ON EACH SIDE 1 2 4 3 4 Maintenance Frequently inspect the area under the float switch to ensure it is free from debris and gummy bilge oil To clean soak in heavy duty bilge cleaner for 10 minutes agitating several times Check for unrestricted operation of the float Repeat th...

Page 69: ...ispose of them properly ashore If there is a large quantity of fuel or oil in the bilge contact a knowledgeable marine service to remove it Never pump contaminated bilge discharge overboard NOTICE It is your responsibility to read and understand the engine manufacturer s manual in your owner s manual packet for complete fuel and fueling information and warnings CAUTION Use of improper fuel can ser...

Page 70: ... pressure Fuel Tank Fig 3 3 1 25 GAL 94 6 L FUEL TANK FILL LIMIT VENT VALVE FLVV GRADE VALVE ENGINE FUEL FEED FUEL DEMAND VALVE FDV FUEL FILL VENT HOSE 1 2 3 4 5 6 7 8 9 10 11 12 FUEL FILL HOSE INTEGRATED CHECK VALVE ICV FUEL FILL CAP RELEASE BUTTON FUEL FILL DECK PLATE FUEL FILL INTEGRATED VENT FUEL SENSOR vacuum release with anti surge and flame spark ar resting protection The fuel vent system a...

Page 71: ...oat in unsafe conditions such as suspended on a sling or in a situation that increases the likelihood of static discharge NEVER use homemade containers to fill your fuel tanks Fuel carried on board outside of a fixed fuel REFER TO THE ENGINE MANUFACTURER S MANUAL IN YOUR OWNER S MANUAL PACKET FOR COMPLETE INSTRUCTIONS AND WARRANTY The use of a portable fuel tank to fill your boat s tank can result...

Page 72: ...l system and is considered misuse of the system Damaged caused by improper gasoline or additives WILL NOT be covered under warranty NOTICE Special precautions should be considered with the use of fuel containing ethanol in your system Fuels with ethanol can attack some fuel system components such as tanks and lines if they are not made from acceptable ethanol compatible materials This can lead to ...

Page 73: ...the saturation level will cause most of the ethanol in the fuel to separate from the bulk fuel and drop to the bottom of the tank significantly reducing the level of ethanol in the fuel mixture in the upper level phase If the lower level phase consisting of water and ethanol is deep enough to reach the fuel inlet it could be pumped directly to the engine s and cause significant problems Engine pro...

Page 74: ...harging system may result Operator should know boating safety safe navigation and boat operating procedures Make sure that the lower unit of the engine is in the water Be sure the emergency engine shutoff switch See figure 1 16 1 is in the RUN position Be sure gear shift and throttle control levers are in the NEUTRAL position Prior to Starting NOTICE The gear shift throttle control levers will not...

Page 75: ...ing Equipment damage will occur Warming Up the Engine The THROTTLE ONLY button on the gear shift throttle control allows the operator to increase engine RPM for warm up without shifting the engines into gear Be sure that the gear shift and throttle control handle is in the NEUTRAL position Press and hold the THROTTLE ONLY button while moving the control handle ahead to the forward position Advance...

Page 76: ...r flow turn the valve counterclockwise To decrease flow turn the valve clockwise Maintenance of the livewell system requires periodic inspection of the raw water intake strainer and all hose connections Clean away debris and or tighten hose connections as required Maintenance Operation Fill the livewell by pressing the switch marked ACC on the console switch panel See figure 2 13 1 A drain overflo...

Page 77: ...n the aft wall of the bow area and release the knob making sure it snaps into place Slide the table top onto the brace and tighten the knob on the bracket located on the bottom of the table top Stowable Bow Table Option 1 2 Retractable Swim Ladder To avoid risk of injury or death shut off engines when near swimmers or prior to using swim ladder DANGER Entertainment System Option The entertainment ...

Page 78: ...o handle Add a length of chain between the anchor and the nylon line to aid in setting of the anchor The scope is technically defined as the ratio of rode length to the vertical distance from the bow to the sea floor Scope also depends on the type of anchor tides winds sea conditions and type of sea floor the anchor is in Since you want to know how much rode to use when anchoring use this common f...

Page 79: ...n and to prevent it from dragging Secure the rode to the bit or cleat to prevent loss of anchor Setting the Anchor Lowering The Anchor NOTICE Anchor light must be on when at anchor or drifting not under power at night or in low visibility Be careful that trailing lines do not foul in the propeller CAUTION NOTICE Before using the anchor be sure the anchor line s bitter end is secured to the eye in ...

Page 80: ...Keeping the battery dry If not using a sealed battery check maintain the water level USE DISTILLED WATER ONLY Removing the battery from the boat during cold weather or long term storage The most life shortening experience for the battery is to be drained to zero charge before recharging When a battery discharges the active material on both positive and negative plates converts to lead sulfate caus...

Page 81: ...ip have a qualified electrician determine and correct the cause CAUTION 1 2 3 4 2 3 4 Fuse Block There is an electronics fuse block located on the aft wall of the console interior Power from the ELEC MAIN is directed to the fuse block The stereo VHF radio and the chartplotter options are protected by fuses at this location In the event you need to replace a fuse use only the same amperage as the o...

Page 82: ...A BILGE BILGE PUMP MONTAUK If equipped the trolling motor panel includes a 12V accessory receptacle located at the bow of your boat The receptacle is wired for 12V usage only Be sure to use only accessories that do not exceed the rated capacity of the circuit 10 amps 12V Accessory Receptacle Option NOTICE Use ONLY accessories that do not exceed the rated capacity of the circuit 10 amps or the brea...

Page 83: ... gauge when installing an upgraded trolling motor wiring system WARNING The system is protected by a 50 amp breaker located on the forward wall of the console interior Figure 4 4 1 In the event a breaker trips determine the cause and correct the problem before resetting the breaker A breaker which trips repeatedly should be examined by a qualified electrician to determine and correct the cause of ...

Page 84: ...ilt prior to the change Contact customer service for current electrical schematics BRN ORN SUMP PUMP BRN RED BILGE PUMP UNSWITCHED BRN WHT MACERATOR GRY RUNNING LIGHTS GRY BLK ACC 1 GRY BLU ACC 2 GRY GRN ACC 3 GRY RED AFT MAST ACC 4 GRY WHT ALL ROUND FWD MAST LIGHT ORN REFRIGERATOR or CENTER WIPER ORN BLU HORN ORN BRN STARBOARD WIPER PARK ORN GRN STARBOARD WIPER ORN RED PORT WIPER ORN VIO VACUUM P...

Page 85: ...tauk Section 4 Electrical System R Electrical Harness sheet 1 Fig 4 6 1 FUEL SENDER CONNECTION TO ENGINE RIGGING PULL TO TROLLING MOTOR PANEL MAIN DC HARNESS TO NAV LIGHT LIVEWELL LIGHT FUEL SENDER 6025 07 801_1_D ...

Page 86: ...4 Electrical System R Electrical Harness sheet 2 Fig 4 7 1 CE HARNESS SMARTCRAFT HARNESS TO ENGINE LIVEWELL PUMP OPT MAIN BILGE PUMP AUX BILGE PUMP TO COMPASS TO ANCHOR LIGHT TO NAV LIGHT TROLLING MOTOR HARNESS 6025 07 801_3_D ...

Page 87: ...BATT OPT BATT SWITCH MAIN DC HARNESS BREAKER BOX FUSE BLOCK USB RECEPTACLE AUX INPUT 12VOLT OUTLET LOOKING FWD LOOKING AFT PORT SPEAKER FROMTROLLING MOTOR BATT OPT BATT SWITCH MAIN DC HARNESS BREAKER BOX K USB RECEPTACLE AUX INPUT 12 VOLT OUTLET TROLLING MOTOR BREAKER TO HORN STBD SPEAKER LOOKING FWD LOOKING AFT 6025 07 801_2_D ...

Page 88: ...4 9 170 Montauk Section 4 Electrical System R Switch and Breaker Panel Schematic Fig 4 9 1 6025 07 401_1_E ...

Page 89: ...4 10 170 Montauk Section 4 Electrical System R Stereo Schematic Option Fig 4 10 1 6025 07 401_3_E ...

Page 90: ...4 11 170 Montauk Section 4 Electrical System R Trolling Motor Schematic Option Fig 4 11 1 6025 07 401_2_E ...

Page 91: ...4 12 170 Montauk Section 4 Electrical System R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 92: ...l hull cleaning company Check with your Boston Whaler dealer for recommendationsona compatible rubbingcompound for your boat or a professional hull cleaning company in your area Aquatic Invasive Species AIS Aquatic invasive species AIS are plants and animals that occur in waters in which they are not native and whose introduction causes or is likely to cause economic or environmental damage or har...

Page 93: ...smotion Donotconcentratethehighpressure on a small area of the boat surface and NEVER use the fine pinpoint nozzle as the concentrated stream can cause damage to the surface of your boat It is also recommended that your refrain from pressure washing the console as high pressure may compromise the integrity of the electronics and gauges as well as other equipment installed on your boat Also avoid p...

Page 94: ...ed operating range If your boat will spend most of its time in the water painting the bottom of your boat s hull is a good way to slow the formation of hull blisters and to keep bottom growth fouling under control If you will be trailering the boat to and from the water you might want to forgo the painting Following is an abbreviated section on painting the hull bottom Your BostonWhaler dealer sho...

Page 95: ...one thick layer To determine the waterline you will need to place the boat in water with a full load of fuel and gear Mark the waterline and measure above the marked line 1 to 3 inches for placement of the tape line Make sure that there is enough paint left to cover areas that were not accessible slings jack stands etc and paint accordingly Follow the paint manufacturer s recommendation for do s a...

Page 96: ...coloring which occurs where two pieces of stainless hardware meet is caused by impurities in water and air It can be easily cleaned with a good grade marine polish using a sponge cloth or small bristled brush for nooks and crannies Aluminum Care Preventative maintenance is essential to life of the metals on your boat The presence of salt particles and moisture is the major cause of white spots pit...

Page 97: ...d make sure that moisture does not accumulate between the cushions Cleaning Your Instrument Gauges When gauges are exposed to a saltwater environment salt crystals may form on the bezel and plastic covers Remove the salt crystals with a soft damp cloth Clean with a mild household detergent or plastic cleaner Never use abrasives or rough dirty cloths to clean plastic parts A mild household detergen...

Page 98: ...contaminants Using a soft non abrasive cloth wash windows inside and out with a mild soap Woolite Joy Palmolive etc and water solution Rinse completely with cool water DO NOT USE DETERGENTS Blot dry with a soft cloth or chamois to prevent water spots The use of a polycarbonate protective cleaner restorer is recommended to keep your acrylic scratch resistant clean and minimize the deteriorating eff...

Page 99: ... very important Freezing water in the engine can cause extensive damage to the internal moving parts Internal engine parts can also be affected by rust due to lack of proper lubrication Replace the engine oil and filter running the engine to drain out as much old oil as possible Flush the engine with fresh water using flush muffs or a similar device attached to the raw water pickup Let all water d...

Page 100: ...op in lieu of a cover Damage and aging will occur while providing no protection for your boat When covering your boat it is best to use a frame of either aluminum or wood to keep the cover up This allows air to circulate and discourages water from pooling on the cover Vents along the entire length of the cover will allow condensation to escape Placing a series of foam pads between the hull and cov...

Page 101: ...cement in various locations throughout the deck In the event you wish to add equipment to your boat which requires you to penetrate the deck with fasteners the diagram above illustrates the size location and type of the reinforcement available The DO NOT attempt to secure equipment in any location other than those that are illustrated CAUTION In all cases it is recommended to drill and countersink...

Page 102: ...5 11 Section 5 Care Maintenance R 170 Montauk Reinforcement Location Diagram ...

Page 103: ...5 12 Section 5 Care Maintenance R 170 Montauk MAINTENANCE LOG ENGINE SERVICED DATE HOURS BY MAINTENANCE PERFORMED Fill out the log below after scheduled service or maintenance is performed NOTES ...

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Boston Whaler 170 Montauk, Owner'S Manual

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