Bosch Rexroth IndraControl XFE 01.1 Series Operating Instructions Manual Download Page 2

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Bosch Rexroth AG

Extension Modules Profibus, RT-

Ethernet, Sercos, CAN

Change Record

Edition

Release

Date

Notes

Edition 01

2014-10 First edition

Edition 02

2016-08 CAN modules and Sercos modules supplemented

Edition 03

2016-10 Corrections

Edition 04

2017-02 Explosion protection notes and type plate supplemented

forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-

duced or given to third parties without its consent.
Liability
The specified data is intended for product description purposes only and shall

not be deemed to be a guaranteed characteristic unless expressly stipulated in

the contract. All rights are reserved with respect to the content of this documen-

tation and the availability of the product.
Editorial Department
Development Automation Systems Control Platform BoSc (MaKo/MePe)

RS-5a81c5d9d4f9f2ee0a6846a5006d8d2a-4-en-US-3

Summary of Contents for Rexroth IndraControl XFE 01.1 Series

Page 1: ...IndraControl XFE 01 1 Extension Modules Profibus RT Ethernet Sercos CAN Operating Instructions R911345570 Edition 04 ...

Page 2: ...ations and other information set forth in it are the exclusive property of Bosch Rexroth AG It may not be repro duced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of ...

Page 3: ... 3 4 Signal graphic explanation on the device 5 4 Intended use 5 5 Spare parts accessories and wear parts 6 5 1 Connector 24 V 6 5 2 Connector set for the CAN module 6 5 3 Bus base module 6 5 4 End clamp 6 5 5 Wear parts 6 6 Ambient conditions 7 7 Technical data 8 7 1 Voltage supply and current consumption 8 8 Standards 9 8 1 Standards used 9 8 2 CE marking 10 8 2 1 Declaration of conformity 10 8 ...

Page 4: ...tage supply 24 11 Commissioning 24 12 Device description 24 12 1 LEDs 25 12 1 1 LEDs on extension modules 25 12 1 2 LED on XD1 plug 26 13 Error causes and troubleshooting 26 13 1 Error cases after commissioning the CAN module 27 14 Maintenance 28 14 1 General information 28 14 2 Regular maintenance tasks 28 15 Ordering information 29 15 1 Type code 29 15 2 Accessories and spare parts 30 16 Disposa...

Page 5: ...Page Index 33 Extension Modules Profibus RT Ethernet Sercos CAN Bosch Rexroth AG Table of Contents DOK CONTRL XFE EXTMOD IT04 EN P III ...

Page 6: ...Bosch Rexroth AG Extension Modules Profibus RT Ethernet Sercos CAN IV DOK CONTRL XFE EXTMOD IT04 EN P ...

Page 7: ...ain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 1 Assigning the present documentation to the target groups product phases and ac tivities of the target group This document instructs the technical staff of the machine manufacturer on how to safely perform the mechanical and electrical installation and on how to com mission the device Required qua...

Page 8: ...h com 1 4 Customer feedback Customer requests comments or suggestions for improvement are of great im portance to us Please email your feedback on the documentations to Feed back Documentation boschrexroth de Directly insert comments in the elec tronic PDF document and send the PDF file to Bosch Rexroth Bosch Rexroth AG About this documentation Extension Modules Profibus RT Ethernet Sercos CAN 2 3...

Page 9: ...4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 Word mark 2 Part number 3 Device name 4 State of revision 5 Functional index 6 Plant number 7 Serial number 8 Serial number as barcode 9 Date of manufacture yyWww 10 CE conformity marking 11 Company address 12 Underwriters Laboratories Inc mark 13 Check digit 14 Nominal current 15 Nominal voltage 16 Manufacturing country 17 Software release 18 QR code 19...

Page 10: ...er warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2006 The signal word is used to draw attention to the safety instruction and also pro vides information on the severity of the hazard The safety alert symbol a triangle with an exclamation point which precedes the signal words danger warning and caution is used to alert the reader to per sonal injury hazards ...

Page 11: ...evice if not expressly sta ted accessories mounting parts and other com ponents cables lines and software and firm ware are used NOTICE The IndraControl extension modules may exclusively be used with the accesso ries and add on components specified in this documentation Components that are not expressly mentioned must neither be attached nor connected The same applies to cables and lines Only to b...

Page 12: ... Connector 24 V 5 2 Connector set for the CAN module Ordering code Part number Description S20 CNS 2S O D UI E1 E2 R911173804 Connector set for the 24 V module and the CAN module Tab 5 2 Connector set CAN module 5 3 Bus base module Ordering code Part number Description XA BS11 R911173772 Bus base module for extension modules Tab 5 3 Bus base module for extension bus 5 4 End clamp Ordering code Par...

Page 13: ...ategory 2 Contamination level 2 Degree of protection IP20 acc to DIN EN 60 529 Protection class III DIN EN 61010 2 201 The vibration stress specifications assume the use of industrial suited RJ45 plug connec tions The Industrial RJ45 plug of the company Yamaichi is recommended Y Con Plug 41 The cables are available as accessories RKB0020 To protect against vibration secure the cables with a short ...

Page 14: ... also re fer to DIN EN 55022 7 Technical data Weight 0 120 kg Degree of protection IP 20 acc to DIN EN 60 529 Tab 7 1 Technical data 7 1 Voltage supply and current consumption The following specifications include the values acc to EN 61131 2 Infeed UL 24 V DC PELV SELV safety extra low voltage Maximum voltage range allowed 18 V DC to 31 2 V DC incl all tolerances and rip ple Current consumption fr...

Page 15: ... is too low NOTICE The power supply unit has to be able to deliver the quadruple nominal current of the protective fuse to ensure that the fuse reliably triggers in case of an error 8 Standards The products have been developed according to the German edition of the standards published at the time of product engineering 8 1 Standards used Standard Meaning Edition IEC 60204 1 Electrical equipment of...

Page 16: ... standards Immunity for industrial envi ronments March 2006 Tab 8 2 Standards for electromagnetic compatibility EMC Loss of CE conformity due to modifications at the device CE marking applies only to the device upon delivery After modifying the device verify the CE conformity 8 3 UL CSA certified The devices are certified acc to UL 61010 2 201 Industrial Control Equipment and C22 2 no 142 M1987 CS...

Page 17: ...entary explosive at mosphere zone 2 Flammable gases vapors mists TÜV ATEX EU type examination certificate IECEx IECEx certificate number U Component marking Fig 8 1 Exemplary type plate The approval numbers given on the type plate are marked at the end with an X for devices and a U for components X indicates special conditions to be ob served together with the safety and health regulations given i...

Page 18: ...ea with the minimum pollution degree 2 as defined in IEC 60991 1 For the permitted ambient temperature range refer to chapter 6 Ambient conditions on page 7 The components may only be installed in a housing control cabi net providing at least an ingress protection of IP54 in compliance with IEC 60079 0 Take suitable actions to ensure that the supply voltage outside the device or the component is a...

Page 19: ...on by increased safety e Tab 8 4 Standard used for explosion protection 8 5 Marine and offshore certification XFE01 1 FB 03 XFE01 1 FB 20 The extension modules XFE01 1 FB 03 XFE01 1 FB 20 are suitable for the use in marine and offshore applications and were approved by the following certifica tion organizations DNV GL Det Norske Veritas Germanischer Lloyd DCTC_30826 001 ABS American Bureau of Ship...

Page 20: ...No Name Connection type Connector type Integrated Mating connector and cable From outside XD1 Voltage supply 4 pin 4 wire RT Ethernet extension module XF41 Ethernet RJ45 socket 8 pin RJ45 plug 8 pin XF40 Ethernet RJ45 socket 8 pin RJ45 plug 8 pin Profibus extension module XF8 Profibus D SUB socket 9 pin D SUB plug 9 pin Sercos extension module Bosch Rexroth AG Interfaces Extension Modules Profibus...

Page 21: ...AN_H signal 01 or 03 C_L CAN_L signal 10 or 12 GND CAN ground 11 or 13 WID Adding the termination resistor to the CAN network The resistor is enabled by connecting the plug contacts 10 CAN GND and 11 WID or 12 CAN GND and 13 WID Tab 9 2 Pin assignment of XF70 and XF71 Plug name S20 plug Connection method Spring cage connection in direct plug in technolo gy Conductor cross section Rigid or flexible...

Page 22: ...10 1 Housing dimensions 10 2 Installation notes Danger of module destruction due to electro static discharge NOTICE Comply with the required safety measures against electrostatic discharge ESD acc to EN 61340 5 1 when operating the extension modules Shielding connection for the extension module Bosch Rexroth AG Mounting demounting and electric installationI Extension Modules Profibus RT Ethernet S...

Page 23: ...ing and demounting the control or the extension modules 200 _ Fig 10 2 Mounting rail fastening in mm Electronic damage due to fastening elements of the mounting rail NOTICE If screws and rivets are too high on the mounting rail the bus base modules do not really engage on the mounting rail Use only screws and rivets with a structural height of up to 3 mm to fasten the mounting rail End clamp Faste...

Page 24: ...tances for the circula tion of ambient air on page 18 30 mm 30 mm 100 mm 100 mm 122 7 126 3 100 30 mm Fig 10 3 Minimum distances for the circulation of ambient air In case of a several line design the supply air has to be measured under each line and its limit value has to be observed For information on ambient tem peratures refer to chapter 6 Ambient conditions on page 7 Additionally provide suff...

Page 25: ... attached to the control bus base module Mounting IndraControl extension bus base modules 1 Press the extension bus base modules for the extension modules on the top hat rail on the left next to the control bus base module until all latch ings are safely closed see A in the following figure 2 Move the first extension bus base module see B to the right and connect the extension bus base module with...

Page 26: ...nents from voltage Removing extension module from top hat rail 1 Remove the left end clamp 2 Use a suitable tool e g slotted screwdriver and put it first into the upper and then into the lower disengaging mechanism base latch of the control and disengage the control see A in the following figure The base latch es are locked in the open position 3 Remove the extension module vertically to the mount...

Page 27: ...s Use the Bosch Rexroth power supply unit VAP01 1H W23 024 010 NN part num ber R911171065 for the logic supply For further information on the external power supply unit and on the creation of overvoltage categories refer to the documentation of the power supply unit All lines of the 24 V voltage supply have to be routed separately from lines carry ing higher voltages All peripherals such as digita...

Page 28: ... connectors XD1 of the extension modules refer to fig 10 7 Mandatory voltage supply on page 22 Other connection variants are not permitted FE 24 V GND 1 2 3 3 4 5 5 24 V voltage supply Top hat rail Extension module XM2x control S20 Module Fig 10 7 Mandatory voltage supply Bosch Rexroth AG Mounting demounting and electric installationI Extension Modules Profibus RT Ethernet Sercos CAN 22 37 DOK CON...

Page 29: ...plied via the XD1 plug Connect the power connector with cables with a conductor cross section of AWG 16 1 5 mm2 Observe the color coding of the plugs Only the XA CN01 power connector is permitted to connect the 24 V supply voltage see chapter 5 1 Connector 24 V on page 6 Extension Modules Profibus RT Ethernet Sercos CAN Bosch Rexroth AG Mounting demounting and electric installationI DOK CONTRL XFE...

Page 30: ...uctions of the control see chapter 1 3 Related documents on page 2 When commissioning the extension module CAN the internal programmable function block is loaded After successful loading the LED ON is green at the voltage plug Then the internal programmable function blocks of the control XMxx are loaded If these function block have been loaded successfully as well the display ON is green at the vo...

Page 31: ...n present Profibus extension module Stat Green LED is permanently on Communication present LED is acyclically on Module not configured LED is cyclically on Module configured BF Red LED is permanently on No connection LED flashes Slave diagnostics Sercos extension module S Orange LED is cyclically on Data is sent L Green LED is permanently on Connection present CAN extension module PW Green LED is ...

Page 32: ...PW Green Internal voltages are present ON Green Internally programmed function blocks are loaded UL Green 24 V supply voltage connected and within the permitted range Tab 12 2 LED function on the XD1 plug 13 Error causes and troubleshooting For operating and error displays refer to chapter 12 1 LEDs on page 25 LED LED display Cause Voltage power connector PW LED is off Internal voltage error Volta...

Page 33: ...nsion modules 13 1 Error cases after commissioning the CAN module The following errors can be displayed when commissioning the CAN module al so refer to chapter 11 Commissioning on page 24 1 Switch off the 24 V voltage supply for the XMxx control and the voltage supply of the extension modules 2 Keep the Reset pushbutton SF2 at the Xmxx control pressed and switch on the 24 V voltage supply If eith...

Page 34: ...ode actively initiate the Fall back mode 14 Maintenance 14 1 General information Maintenance work in the device is only permis sible by skilled staff NOTICE If hardware or software components have to be exchanged please contact the Bosch Rexroth Service or ensure that only skilled staff changes the respective components 14 2 Regular maintenance tasks Include the following measures into the mainten...

Page 35: ... Safety SY 1 Memory volatile M0 07 Function corresponding to the functiontype Field bus No field bus 00 Sercos master 01 Sercos slave 02 RT Ethernet configurable master 03 RT Ethernet configurable slave 04 Profibus master 10 Profibus slave 11 CAN Master netX 12 CAN Slave netX 13 CAN master 2 x passive 20 CAN slave 2 x passive 21 CAN master 4 x passive 22 CAN slave 4 x passive 23 Safety Safe Logic ...

Page 36: ...Lohr am Main Germany 16 3 Packaging The packaging material consists of cardboard plastics wood or styrofoam Packaging material can be recycled anywhere For ecological reasons please do not return empty packages to Bosch Rexroth 17 Service and support Our worldwide service network provides an optimized and efficient support Our experts offer you advice and assistance should you have any queries You...

Page 37: ...et Preparing information To be able to help you more quickly and efficiently please have the following in formation ready Detailed description of malfunction and circumstances Type plate specifications of the affected products in particular type codes and serial numbers Your contact data phone and fax number as well as your e mail address Extension Modules Profibus RT Ethernet Sercos CAN Bosch Rex...

Page 38: ...Bosch Rexroth AG Extension Modules Profibus RT Ethernet Sercos CAN 32 37 DOK CONTRL XFE EXTMOD IT04 EN P ...

Page 39: ...p 6 17 Error causes 26 Explosion protection 11 F Feedback 2 H Hazard warning 4 Helpdesk 30 Hotline 30 Housing dimensions 16 I IECEx 11 Installation 16 Installation notes 16 Intended use 5 Interfaces 14 L LEDs 25 LEDs on XD1 plug 26 M Maintenance schedule 28 Minimum distances 18 Mounting 16 19 Mounting location 17 Mounting position 17 Mounting rail 17 O Ordering information 29 overheating 8 P Packa...

Page 40: ...5 T Target groups 1 Technical data 8 Troubleshooting 26 Type code 29 Type plate 3 U UL CSA certified 10 Use intended 5 V Voltage supply 8 23 24 W Warnings 4 Wear parts 6 Bosch Rexroth AG Index Extension Modules Profibus RT Ethernet Sercos CAN 34 37 DOK CONTRL XFE EXTMOD IT04 EN P ...

Page 41: ...Extension Modules Profibus RT Ethernet Sercos CAN Bosch Rexroth AG DOK CONTRL XFE EXTMOD IT04 EN P 35 37 ...

Page 42: ...Bosch Rexroth AG Extension Modules Profibus RT Ethernet Sercos CAN 36 37 DOK CONTRL XFE EXTMOD IT04 EN P ...

Page 43: ...Notes Extension Modules Profibus RT Ethernet Sercos CAN Bosch Rexroth AG ...

Page 44: ...ectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911345570 R911345570 DOK CONTRL XFE EXTMOD IT04 EN P ...

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