Bosch Rexroth IndraControl VDP 92.3 Project Planning Manual Download Page 13 | Manualshive

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background image

Warning symbol

Signal word

Degree of hazard serious‐

ness acc. to ANSI Z

535.4-2002

Danger

Death or severe bodily harm

will occur.

Warning

Death or severe bodily harm

may occur.

Caution

Minor or moderate bodily

harm or material damage

may occur.

Fig.3-1:

Hazard classification (according to ANSI Z 535)

3.1.4

Hazards by Improper Use

DANGER

High electric voltage and high working current! Risk of death or severe

bodily injury by electric shock!

Observe the safety instructions!

DANGER

Dangerous movements! Danger to life, severe bodily harm or material

damage by unintentional motor movements!

Observe the safety instructions!

WARNING

High electric voltage because of incorrect connection! Risk of death or

bodily injury by electric shock!

Observe the safety instructions!

WARNING

Health hazard for persons with heart pacemakers, metal implants and

hearing aids in proximity to electrical equipment!

Observe the safety instructions!

CAUTION

Hot surfaces on device housing! Danger of injury! Danger of burns!

Observe the safety instructions!

CAUTION

Risk of injury by improper handling! Risk of bodily injury by bruising,

shearing, cutting, hitting or improper handling of pressurized lines!

Observe the safety instructions!

Project Planning Manual | Rexroth IndraControl VDP 92.3

Electric Drives

and Controls

| Bosch Rexroth AG

7/52

Safety Instructions for Electric Drives and Controls

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Summary of Contents for Rexroth IndraControl VDP 92.3

Page 1: ...Project Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VDP 92 3 Machine Operator Panel R911325527 Edition 01 ...

Page 2: ...tion of a utility model or design DIN 34 1 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr am Main Germany Phone 49 0 93 52 40 0 Fax 49 0 93 52 40 4...

Page 3: ...egard to Specific Dangers 8 3 2 1 Protection Against Contact with Electrical Parts and Housings 8 3 2 2 Protection Against Electric Shock by Protective Extra Low Voltage 9 3 2 3 Protection Against Dangerous Movements 9 3 2 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 12 3 2 5 Protection Against Contact with Hot Parts 12 3 2 6 Protection During Handling and...

Page 4: ...al 28 6 4 Current and Voltage Supply X1S1 28 6 5 Fieldbus Interface PROFIBUS DP X7P1 28 6 5 1 General Information 28 6 5 2 Pin Assignment 28 6 6 Digital 24 V Inputs and Outputs X2 1 X2 2 X2O1 29 6 6 1 General Information 29 6 6 2 Pin Assignment X2M1 3 x 8 Pin Weidmüller Pin 3 5 Pin Spacing 29 6 6 3 Characteristics of the Digital Inputs 30 6 6 4 Characteristics of the Digital Outputs 30 6 7 Key Swi...

Page 5: ...GSD File 39 8 Maintenance 41 8 1 General Information 41 8 2 LCD Display 41 9 Touch Screen Software 43 10 Environmental Protection and Disposal 45 10 1 Environmental Protection 45 10 2 Disposal 45 11 Ordering Information 47 11 1 Type Designation Code 47 11 1 1 VDP 92 3 47 11 2 Accessories 47 11 2 1 24 Volt Power Unit 47 11 2 2 48 11 2 3 Connection Cable for the CDI Interface 48 11 2 4 Connection Ca...

Page 6: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual ...

Page 7: ...ionality depending on the position of the key switch and pushbuttons 1 4 Using the Machine Operator Panel with Display in Residential Areas VDP 92 3 type installations that are used in residential areas housing busi ness and commercial areas as well as small sized enterprises require a single approval by an authority or a testing agency In Germany such single approvals are issued by the Regulierun...

Page 8: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual ...

Page 9: ...their original state in other words no modification regarding the design is allowed Software products must not be decompiled and their source codes must not be modified Damaged or faulty products must not be implemented or put into opera tion It must be ensured that the products are installed as specified in the doc umentation 2 1 2 Areas of Use and Application The Rexroth VDP 92 3 is a machine op...

Page 10: ...if it is exposed to operating conditions that do not fulfill the ambient condi tions specified for example operation under water under extreme tem perature fluctuations or extreme maximum temperatures is not allowed Rexroth has not explicitly released the intended applications Please also note the general statements in the general safety related guidelines 4 52 Bosch Rexroth AG Electric Drives and...

Page 11: ...t all times Bosch Rexroth AG is not liable for damages resulting from failure to ob serve the warnings provided in this documentation Read the operating maintenance and safety instructions in your language before commissioning the machine If you find that you cannot completely understand the documentation for your product please ask your supplier to clarify Proper and correct transport storage ass...

Page 12: ...of the application Operation is only permitted if the national EMC regulations for the appli cation are met The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective documentation Project Planning Manuals of components and system The machine or installation manufacturer is responsible for compliance with the limiting values as prescr...

Page 13: ...ments Observe the safety instructions WARNING High electric voltage because of incorrect connection Risk of death or bodily injury by electric shock Observe the safety instructions WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment Observe the safety instructions CAUTION Hot surfaces on device housing Danger of injury Danger...

Page 14: ...provided for this purpose Before working with electrical parts with voltage potentials higher than 50 V the device must be disconnected from the mains voltage or power supply unit Provide a safeguard to prevent reconnection With electrical drive and filter components observe the following Wait 30 minutes after switching off power to allow capacitors to discharge before beginning to work Measure th...

Page 15: ... All connections and terminals with voltages between 5 and 50 volts at Rexroth products are PELV systems 1 It is therefore allowed to connect devices equipped with basic insulation such as programming devices PCs notebooks display units to these connections and terminals WARNING High electric voltage by incorrect connection Risk of death or bodily injury by electric shock If extra low voltage circ...

Page 16: ...relied upon to ensure complete safety Until the integrated monitoring functions become effective it must be assumed in any case that faulty drive movements will occur The extent of faulty drive movements depends upon the type of control and the state of operation 10 52 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual Safety Instructions for Electr...

Page 17: ...connection by means of an emergency stop circuit or use a safety related starting lockout to prevent unintentional start Make sure that the drives are brought to a safe standstill before accessing or entering the danger zone Additionally secure vertical axes against falling or dropping after switching off the motor power by for example mechanically securing the vertical axes adding an external bra...

Page 18: ...ings on drive controllers or chokes Danger of injury Danger of burns Do not touch surfaces of device housings and chokes in the proximity of heat sources Danger of burns Do not touch housing surfaces of motors Danger of burns According to the operating conditions temperatures can be higher than 60 C 140 F during or after operation Before accessing motors after having switched them off let them coo...

Page 19: ...age or explosion Do not throw batteries into open flames Do not dismantle batteries When replacing the battery batteries do not damage electrical parts in stalled in the devices Only use the battery types specified by the manufacturer Environmental protection and disposal The batteries contained in the product are considered dangerous goods during land air and sea transport risk of explosion in th...

Page 20: ... example safety goggles safety shoes safety gloves Immediately clean up any spilled liquids from the floor Environmental protection and disposal The agents used to operate the product might not be economically friendly Dispose of ecolog ically harmful agents separately from other waste Observe the local regulations in the country of assembly 14 52 Bosch Rexroth AG Electric Drives and Controls Rexr...

Page 21: ...ly isolated Logic supply UL 24 V DC 19 2 to 30 V PELV Current consumption from UL 0 5 A max Input an output supply UQ 24 V DC 19 2 to 30 V PELV Current consumption from UQ 1 7 A max Fuse SMD fuse 3 A Reverse voltage pro tection Integrated 4 3 Ambient Conditions In operation Storage Transport Max ambient temperature 5 C up to 45 C 20 C up to 60 C Max temperature gradient Temperature change up to 3 ...

Page 22: ... V power supply unit protective sepa ration EN 60 950 Overvoltage category II EN 61 131 Requirements regarding the 24V outputs EN 61 131 2 Requirements on the 24 power supply EN 418 Machine safety EMERGENCY STOP devices EN 60 529 Degrees of protection incl housings and installation compartments EN 60 068 2 6 Vibration test EN 60068 2 27 Shock test Fig 4 3 Used standards 4 4 2 CE Marking Declaratio...

Page 23: ...ral requirements on the electrical equipment of the machines can be used for the electrical equipment of the machines The CE marking is only valid for the device in its delivery status ex works After modifying the device e g after plugging additional extension cards CE compliance must be checked 4 4 3 UL CSA Certified The devices of the IndraControl VDP 92 3 family are certificated according to UL...

Page 24: ...ccording to the latest state of the art of technology As it is impossible to follow the continuing development of all materials e g lubricants in machine tools which may interact with our controls and drives it cannot be completely ruled out that any reactions with the materials used by Bosch Rexroth might occur For this reason before using the respective material a compatibility test has to be ca...

Page 25: ...nsions of the VDP 92 3 Front view 375 415 187 5 260 307 230 145 34 display 15 centre Fig 5 1 Housing Dimensions of the VDP 92 3 Front view Project Planning Manual Rexroth IndraControl VDP 92 3 Electric Drives and Controls Bosch Rexroth AG 19 52 Dimensions ...

Page 26: ...sions of the VDP 92 3 Side View 7 5 200 200 M4 15 5 Fig 5 2 Housing dimensions of the VDP 92 3 Side view 20 52 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual Dimensions ...

Page 27: ...op View 7 5 180 180 48 5 Fig 5 4 Housing dimensions of the VDP 92 3 Top view 5 2 Installation 5 2 1 Installation Notes When installing the operator panel observe to ensure an ergonomic op eration Additionally ensure that all moving machine components can be seen by the operator Project Planning Manual Rexroth IndraControl VDP 92 3 Electric Drives and Controls Bosch Rexroth AG 21 52 Dimensions ...

Page 28: ... to noise sources 5 2 2 Mounting Cut out To mount the operator panel proceed as follows 1 Create a mounting cut out with 8 holes diameter 4 5 mm 2 Insert the operator panel from the front into the cut out Then insert the mounting bolts M4 into the drilled holes 3 Fasten the operator panel by screwing the nuts at the rear side of the mounting bolts 22 52 Bosch Rexroth AG Electric Drives and Control...

Page 29: ... female con nector 4 pin type A USB plug 4 pin type A XUSB1 4 2 USB interfaces USB female con nector 4 pin type A USB plug 4 pin type A XSER CDI Interface Data RJ45 female con nector RJ45 plug XVID CDI Interface Screen RJ45 female con nector RJ45 plug XUSBIN USB2 0 connection to the control cabinet PC Length of 5 m max Only high speed USB2 0 ca bles are to be used refer to chapter 11 2 Accessories...

Page 30: ...n For information on the cable lengths related to the display resolution please refer to chapter 11 2 Accessories on page 47 6 1 4 24 VDC Power Supply The connection is designed as spring terminal FK MCP 1 5 3 ST 3 5 3 pin grid 3 5 mm To this connector terminal cables with a cross section of maximum 1 5 mm2 can be connected For terminal connectors use copper conductors only CAUTION Material damage...

Page 31: ...cabinet PC is switched off while the PC is shut down Direct connection to the 24 V supply voltage If there is no supply voltage of 24 V the operator display becomes dark immediately The user is not able to execute any actions via the operator display during the shutdown of the control cabinet PC Refer to the operating condition Distance between the control cabinet PC and the VDP is 5 m max Fig 6 5...

Page 32: ...nect USB devices fulfilling the USB speci fication The USB devices that e g do not have the specified reaction times are also commercially available Thus the general function of such non specification compliant USB devices can not be guaranteed even if they are working e g at the USB interface directly at the control cabinet PC 6 1 6 XSER and XVID Interfaces CDI Interface The CDI interface is assi...

Page 33: ...d XSER Assignment All connections of the XVID and XSER interface are assigned Fig 6 8 RJ45 female connector for the XVID and XSER interfaces For information on the cable lengths related to the display resolution please refer to chapter 11 2 Accessories on page 47 XVID and XSER Markings The CDI interfaces are color coded on the device CDI interface data XSER Violet CDI interface screen XVID Black F...

Page 34: ...ogic supply UL Fig 6 11 Pin assignment X1S1 For terminal connectors use copper conductors only Tighten the screws of the screw terminals with a torque of 0 25 Nm 1 02 kg in The supplies at X10 are protected by two SMD fuses F1 and F2 6 5 Fieldbus Interface PROFIBUS DP X7P1 6 5 1 General Information Connector X7P1 provides at connection VP 5 V 100 mA ISO voltage Do not use any bus terminating resis...

Page 35: ...he devices to be connected already before the first commissioning 6 6 Digital 24 V Inputs and Outputs X2 1 X2 2 X2O1 6 6 1 General Information The VDP 92 3 assembly provides 16 digital 24 V inputs and 8 digital 24 V out puts The connectors of the inputs and outputs are on the logic board For terminal connectors use copper conductors only Tighten the screws of the screw terminals with a torque of 0...

Page 36: ...cteristics of digital inputs 6 6 4 Characteristics of the Digital Outputs Output type Semiconductor outputs non saving protected with automatic restart current carrying Number of outputs 8 Electrical isolation Yes to logic supply Reverse voltage protection Only guaranteed without load connection Defect of the assembly because of polarity re versal with simultaneous short circuit of the output line...

Page 37: ...itch pin 14 9 o clock 4 SS11 Key switch pin 11 9 o clock 5 MAn1 Machine On NO contact pin 1 6 MAn2 Machine On NO contact pin 2 7 MAus1 Machine Off NC contact pin 1 8 MAus2 Machine Off NC contact pin 2 9 NA11 EMERGENCY STOP NC contact 1 pin 1 10 NA12 EMERGENCY STOP NC contact 1 pin 2 11 NA21 EMERGENCY STOP NC contact 2 pin 1 12 NA22 EMERGENCY STOP NC contact 2 pin 2 Fig 6 17 Pin assignment X2M1 6 8...

Page 38: ...on for enabling pushbutton S2 S3 8 S10 Stepping switch right C 3 IN2 24 V input 9 S10 Stepping switch right B 15 IN1 24 V input 10 S10 Stepping switch right A 2 IN0 24 V input 11 S4 Key 4 IN4 24 V input 12 S5 Key 17 IN5 24 V input 13 S6 Key 5 IN6 24 V input 14 S7 Key F1 18 IN7 24 V input 15 S8 Key F2 6 IN8 24 V input 16 24 VDC common for S4 S10 1 24 VDC 24 V power supply 17 S9 Key F3 19 IN9 24 V i...

Page 39: ...0 by Euchner 100 pulses revolution max 300 min Fig 6 20 Characteristics of the handwheel interface 6 9 Connection for Internal Handwheel X82 6 9 1 General Information Connection X82 for the internal handwheel is located on the logic circuit The counter value of the handwheel is transmitted to the master control via PROFIBUS DP 6 9 2 Pin Assignment 10 pin Erni Multipoint Plug THD 2 54 Pin Spacing C...

Page 40: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual ...

Page 41: ...of the station ad dress The address must be set in deenergized status Fig 7 1 BCD rotary switch S1 and S2 7 3 Baud Rate Setting The VDP 92 3 recognize automatically the baud rate set at the PROFIBUS DP Supported are baud rates ranging from 9 6 kbauds to 12 Mbauds 9 6 kbauds 19 2 kbauds 45 45 kbauds 93 75 kbauds 187 5 kbauds 500 kbauds 1 5 Mbauds 3 Mbauds Project Planning Manual Rexroth IndraContro...

Page 42: ...y is available The bus connection is kept in the initialization phase by one or several modules System stop see table system stop No 24 V supply available H2 DIA Red Red Red Off Diagnosis screen One or several modules indicate a diagnostics System stop see table system stop System stop see table system stop No diagnostics or system stop 36 52 Bosch Rexroth AG Electric Drives and Controls Rexroth I...

Page 43: ...utputs are set to the safe status 0 and the bus traffic to the DP master is interrupted The system stop can only be exited when restart ing the assembly Network on UL DIA Meaning Measure Off green green Off red No system stop Green Red Unknown I O module Load new firmware version service case Green Off Misconfiguration Verify I O configuration Off green Red Exceptional error firmware Service case ...

Page 44: ... Q4 Q3 Q2 Q1 Q0 Digital inputs 7 0 BYTE I7 I6 I5 I4 I3 I2 I1 I0 Digital inputs 15 8 BYTE I15 I14 I13 I12 I11 I10 I9 I8 Fig 7 5 I O assignment Module 16DI 8DO 7 6 External Hand held Terminal 7 6 1 General Information The inputs of the hand held terminal pushbutton and 16 bit counter of the handwheel are mapped at the fieldbus in module Manual Control Unit 7 6 2 PROFIBUS DP Module GSD File Manual Co...

Page 45: ...dwheel Format MSB LSB Handwheel internal WORD Counter value handwheel 16 bit Fig 7 7 Input assignment Module Handwheel Project Planning Manual Rexroth IndraControl VDP 92 3 Electric Drives and Controls Bosch Rexroth AG 39 52 Commissioning ...

Page 46: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual ...

Page 47: ...dissolved by solvents No solvents e g dilution are to be used No high pressure cleaning equipment are to be used At least once a year all plug and terminal connections are to be checked regarding proper tightness and possible damage It is to be checked that cables are not broken or crushed Damaged parts are to be replaced im mediately The fan is to be checked at least once a year if existent DANGE...

Page 48: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual ...

Page 49: ...unicates with the control cabinet PC via the CDI interface using the USB interface internally in the control cabinet PC No driver software has to be installed For more detailed information please refer to the respective documentation of the Rexroth control cabinet PC Project Planning Manual Rexroth IndraControl VDP 92 3 Electric Drives and Controls Bosch Rexroth AG 43 52 Touch Screen Software ...

Page 50: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual ...

Page 51: ...of oil grease or other dirt Furthermore the products returned for disposal must not contain any undue foreign material or foreign components Send the products free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany The packaging materials consist of cardboard wood and polystyrene These materials can be recycl...

Page 52: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual ...

Page 53: ...lt Power Unit Ordering designation Parts number Description VAP01 1H W23 024 010 NN R911171065 Long distance power unit Output 24 Volt DC 10 A Input voltage AC 100 120 200 240V Fig 11 2 24 volt power supply unit Project Planning Manual Rexroth IndraControl VDP 92 3 Electric Drives and Controls Bosch Rexroth AG 47 52 Ordering Information ...

Page 54: ... cables are always required to establish a connection between the VxB and the VDP 11 2 4 Connection Cables for the USB Interface Connection cables to connect the control cabinet PC VSB 40 3 VPB 40 3 with the UPS VAU 01 1U The connection cable can also be used for the USB2 0 connection between the control cabinet PC VSB 40 3 VPB 40 3 and the op erator display VDP 92 3 Ordering designation Parts num...

Page 55: ...t see below 12 3 Addresses For the current addresses of our sales and service offices see http www boschrexroth com On this website you will find additional notes regarding service maintenance e g delivery addresses and training Outside Germany please contact our sales service office in your area first 12 4 Helpful Information For quick and efficient help please have the following information read...

Page 56: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual ...

Page 57: ...heel 38 Internal handwheel X82 33 L LEDs 36 M Maintenance 41 General information 41 LCD display 41 Maximum ambient temperature 15 Maximum temperature gradient 15 Mechanical strength 16 Mounting the operator panel 22 O Operating modes 24 P Packaging 45 Pin assignment X1S1 Current and Voltage Supply 28 Pin assignment X2 1 X2 2 X2O1 Digital 24 V in puts and outputs 29 Pin assignment X2M1 Key Switches...

Page 58: ...47 U UL CSA certified 17 Uninterruptible Power Supply 48 Use Appropriate use 3 Inappropriate use 4 V VDC power supply 24 VDC 24 W Wear parts 17 Wiring diagram 33 X XSER interfaces 26 XUSB interfaces 25 XVID interfaces 26 52 52 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VDP 92 3 Project Planning Manual Index ...

Page 59: ...Notes Project Planning Manual Rexroth IndraControl VDP 92 3 Electric Drives and Controls Bosch Rexroth AG ...

Page 60: ...3 PR01 EN P R911325527 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com ...

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