Bosch Rexroth IndraControl L25 Instruction Manual Download Page 1

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Instructions

Electric Drives

and Controls

Pneumatics

Service

Linear Motion and

Assembly Technologies

Hydraulics

Rexroth IndraControl

L25, L45, L65 and l85

Controls

R911336525

Edition 01

Summary of Contents for Rexroth IndraControl L25

Page 1: ...Instructions Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl L25 L45 L65 and l85 Controls R911336525 Edition 01 ...

Page 2: ...cription purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product Published by Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr am Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 http www boschrexroth com Development automation ...

Page 3: ...L85 Control 13 5 4 Battery for the L45 L65 and L85 Control 13 5 5 Display Set 13 5 6 Cap for Compact Flash Slot 13 5 7 Power Supply Unit 14 5 8 Wear Parts 14 6 Ambient Conditions 15 7 Technical Data 17 8 Standards 19 8 1 Used Standards 19 8 2 CE Mark 19 8 2 1 Declaration of Conformity 19 8 3 UL CSA Certified 19 9 Interfaces 21 9 1 Interface View 21 9 2 Overview 22 10 Mounting Dismounting and Elect...

Page 4: ...rd Outputs on Controls L45 L65 and L85 45 10 7 11 Further Interfaces 46 11 Commissioning 47 12 Device Description 49 12 1 General Information 49 12 2 Display Elements 49 13 Error Causes and Error Elemination 51 14 Maintenance 53 14 1 General Information 53 14 2 Regular Maintenance 53 14 3 Display LCD Display 53 14 4 Lithium Battery 53 15 Ordering Information 55 15 1 Accessories and Spare Parts 55 ...

Page 5: ...Page 17 Service and Support 61 Index 63 DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls Bosch Rexroth AG III 65 Table of Contents ...

Page 6: ...Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls IV 65 ...

Page 7: ...mount To dispose Fig 1 1 Assigning the present documentation to the target groups product phases and activities of the target group This document instructs the technical staff of the machine manufacturer on how to perform the mechanic and electrical installation in a safe way and on how to commission the device Required qualifications Individual who is able to assess the tasks assigned and identif...

Page 8: ... DOK CONTRL IC L FM PRxx EN P Project Planning Manual R911326408 Rexroth IndraWorks xxVRS IndraLogic 2G DOK CONTRL IL2GPRO Vxx APxx EN P Application Manual R911325440 Rexroth IndraControl L25 DOK CONTRL IC L25 PRxx EN P Project Planning Manual R911328474 Rexroth IndraControl L45 L65 L85 DOK CONTRL ICL45L65L85 PRxx EN P Project Planning Manual R911332116 A Lx5 control is required to operate a MLC I...

Page 9: ...nation code 4 Parts number 5 State of revision 6 Date of manufacture yyWww 7 Nominal voltage 8 Nominal current 9 Test marking 10 Version number 11 CE marking 12 Underwriters Laboratories Inc mark 13 Barcode 14 Serial number 15 Designation of origin 16 Company address Fig 2 1 Type plates example 2 2 Scope of Delivery Control Instructions Fan only included in the scope of delivery of control L85 Pow...

Page 10: ...Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 8 65 ...

Page 11: ...ord is meant to draw the reader s attention to the safety instruc tion and signifies the degree of danger The safety alert symbol a triangle with an exclamation point which pre cedes the signal words danger warning and caution is used to alert the read er to personal injury hazards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of n...

Page 12: ...Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 10 65 ...

Page 13: ...ombinations that are expressly specified and with the software and firmware indicated and specified in the respective documentation and func tional descriptions Typical fields of use of the controls are Handling systems and assembly systems Packaging and food processing machines Printing machines and paper converting machines Machine tools Woodworking machines The controls may only be operated und...

Page 14: ...Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 12 65 ...

Page 15: ...trol Order code Parts number Description CAL01 1 F2 R911171153 Fig 5 3 Fan for the L45 L65 and L85 control 5 4 Battery for the L45 L65 and L85 Control Order code Parts number Description CAP01 1 B2 R911170806 3 V lithium battery for onboard SRAM Fig 5 4 Battery for the L45 L65 and L85 control 5 5 Display Set Order code Parts number Description CAL03 1 D1 R911172142 Display exchange set for the con...

Page 16: ... exceeded Service life 60 000 hours at a temperature of 23 5 C and a relative air humidi ty of 60 RH 20 RH 3 V lithium battery Service life At least five years Fan Fans are mechanical components subject to wear The service life of the fan depends particularly on the temperature Service life of the fan 95 000 hours at 24 C The fan operating hours counter can be read via the control Bosch Rexroth AG...

Page 17: ... to 57 Hz Acceleration 1 g at 57 Hz to 150 Hz acc to EN 60068 2 6 Max shock 15 g acc to EN 60 068 2 27 no disturbance of the function Max shock 15 g acc to EN 60 068 2 27 no disturbance of the function Fig 6 1 Ambient conditions The surrounding air must be free from acids alkaline solutions corrosive agents salts metal vapors and other electrically con ductive contaminants in high concentrations T...

Page 18: ...ay indicates the Temp warning If the internal temperature reaches approx 80 the control switches off au tomatically Use the IH_Temperature function to read out the internal control tempera ture in the RIH_CMLx library library of the IndraWorks application program from version 11 see also documentation Rexroth IndraWorks 12VRS Basic Libraries IndraLogic 2G DOK IL 2G BASLIB V12 LI01 EN P parts num b...

Page 19: ...net connection RJ 45 10Base T 100 Base TX for TCP IP or RT Ethernet PROFINET RT or EtherNet IP Communication interfa ces on L25 1 Ethernet connection RJ 45 10 100 base T 1 third generation sercos master slave interface Alternative option to the sercos master slave inter face 1 PROFIBUS DP master slave interface or 2 Ethernet connection RJ 45 10Base T 100 Base TX for TCP IP or RT Ethernet PROFINET ...

Page 20: ...ontrols from UM and US Max 8 A in total Power consumption typically of the con trols without connected I O and function modules Control L25 8 7 W Control L45 14 W Control L65 18 W Control L85 21 W Fig 7 2 Operating voltage and current power consumption Three operating voltages segment voltage US the supply voltage ULS and the main voltage UM are to be applied to the control see also chapter 10 7 4...

Page 21: ... environments and comply with the following require ments Standard Title Issue DIN EN 61000 6 4 VDE 0839 6 4 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments IEC 61000 6 4 2006 September 2007 DIN EN 61000 6 2 VDE 0839 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Noise immunity for industrial environments IEC 61000 6 2 20...

Page 22: ... to the device The UL and CSA marking is only valied for the device in its deliv ery status After having modified the device the UL and CSA con formity is to be verified To guarantee an UL CSA compliant operation the following con ditions have to be fulfilled Use only insulated copper wire suitable for at least 60 75 C Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 a...

Page 23: ...ig 9 1 Interfaces of the control Fitting or removing connectors when voltage is applied may damage the control a function module or an Inline terminal NOTICE Turn off the supply voltage before establishing or breaking any connections DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls Bosch Rexroth AG 21 65 Interfaces ...

Page 24: ...on CML 3N device variant L45 L65 L85 On all device var iants X7E3 Ethernet TCP IP RT Ethernet RJ45 fe male con nector 8 pin RJ45 con nector twisted pair 4 8 wire Availability L25 Only on CML PN de vice variant L45 L65 L85 On all device var iants X7E4 Ethernet TCP IP RT Ethernet RJ45 fe male con nector 8 pin RJ45 con nector twisted pair 4 8 wire Availability L25 Only on CML PN de vice variant L45 L...

Page 25: ...in Availability L25 Only on CML PN de vice variant L45 L65 L85 On all device var iants 8 digital inputs Inline con nector 8 pin Inline fe male con nector 8 pin Availability L25 Not available L45 L65 L85 On all device var iants 8 digital outputs Inline con nector 8 pin Inline fe male con nector 8 pin Availability L25 Not available L45 L65 L85 On all device var iants PWR IN voltage supply Inline con...

Page 26: ...Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 24 65 ...

Page 27: ...ise sources Provide the following minimum distances for sufficient cooling 30 mm 30 mm 30 mm 100 mm 100 mm Fig 10 1 Minimum distances for the circulation of surrounding air If there are several rows of function modules the supply air has to be measured under each row and its limit value must be observed For in formation on surrounding air temperature please refer to chapter 6 Ambient Conditions on...

Page 28: ...70 107 4 Fig 10 2 L45 L65 without fan bottom view in mm 176 176 120 127 120 Fig 10 3 L45 L65 without fan front view in mm Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 26 65 Mounting Dismounting and Electrical Installation ...

Page 29: ...l is arranged centrally Housing dimensions L45 L65 and L85 with fan 98 107 4 Fig 10 5 L45 L65 and L85 with fan bottom view in mm DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls Bosch Rexroth AG 27 65 Mounting Dismounting and Electrical Installation ...

Page 30: ...ew in mm 143 Fig 10 7 L45 L65 and L85 with fan left view in mm the cut out for the top hat rail is arranged centrally Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 28 65 Mounting Dismounting and Electrical Installation ...

Page 31: ...ns L25 Fig 10 8 L25 bottom view in mm Fig 10 9 L25 front view in mm DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls Bosch Rexroth AG 29 65 Mounting Dismounting and Electrical Installation ...

Page 32: ...due to mount ing the control module Inline terminals or connectors under voltage NOTICE Before mounting or dismounting components de energize the control including its components Connect the voltage only after the control including its components has been set up Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 30 65 Mounting Dismounting and Electrical ...

Page 33: ...g slight pressure onto the bottom housing part B in 10 12 Fig 10 12 Mounting the control on the top hat rail Observe the minimum distances for cooling the control see chapter 10 1 Installation Notes on page 25 Mounting step Mounting Rexroth Inline terminals optional in series 1 If necessary now mount the Rexroth Inline terminals in series see also Automation Terminals of the Rexroth Inline Product...

Page 34: ...ace in the rear release mechanism D in 10 14 The keyways provided in the terminal are not continued in the connector A terminal can only be latched on if there is no con nector to the left of it If necessary the connector has to be re moved Once the station has been set up individual terminals can be replaced subsequently by being pulled out or plugged in without any additional tools Mounting step...

Page 35: ... hat rail to the left of the control if necessary 2 Slide the function modules along the top hat rail all the way to the left side of the control until a secure connection via the PCIPLUS bus is es tablished 5th mounting step Mounting the end clamp 1 In order to fix the control correctly on the top hat rail finally attach end clamps to both sides of the Inline station 1 1 2 End clamp Top hat rail ...

Page 36: ...modules along the top hat rail to the left until the plug connection of the PCIPLUS bus is separated Dismounting step Removing the first Rexroth Inline terminal if Inline terminals have been mounted 1 Start with the first Inline terminal that is mounted to the right of the con trol All connectors of the terminal must be removed 2 Remove the labeling field if present A1 in 10 17 3 Pry out the conne...

Page 37: ...e release mechanism 1 in 10 18 Then remove the terminal perpendicularly to the top hat rail 2 in 10 18 Fig 10 18 Before dismounting the control the first Rexroth Inline terminal has to be removed Dismounting step Removing the control from the top hat rail 1 Loosen the release levers mounted at the bottom side by pulling the re lease lever downwards using a screwdriver DOK CONTRL IC LX5 IT01 EN P R...

Page 38: ...ine terminals Removing an Inline terminal 1 Remove the labeling field if present A1 in 10 21 Remove all connectors of the terminal The sections below de scribe how to remove a 2 slot terminal 2 Pry out the connector of the terminal to be removed by pressing on the rear connector shaft latch A2 in 10 21 Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 3...

Page 39: ...he terminal perpendicularly to the top hat rail D2 in 10 22 To protect the feathers of the voltage routing and the keyway feather key connection the connector of the neighboring terminal to the left now comes loose unless it has already been loosened Changing an Inline terminal 1 Remove the new terminal see preceding section 2 Do not latch on the adjacent connector of the neighboring terminal to t...

Page 40: ...s refer to the power supply unit documentation All 24 V voltage supply lines have to be laid such that they are isolated from lines carrying higher voltages Any peripherals such as digital sensors or actuators which are connected to the interfaces of the control also have to comply with the criteria of safety separated circuits 10 7 3 Voltage Supply for the Control The control as well as any conne...

Page 41: ...l earth ground 2 1 DC 24 V main voltage UM DC 24 V uninterruptable power supply UPS is currently not supported 2 2 DC 24 V main voltage UM DC 24 V main voltage UM 2 3 GND US UM Ground main and segment volt age GND US UM Ground main and segment volt age Fig 10 24 Pin assignment of the power terminal of the control For further information on the connection please refer to the project planning manual...

Page 42: ...ut electrical isolation Destruction of the device caused by polarity reversal at the power connector without addi tional external fuse This is caused by simul taneous grounding of the GND ULS in the device and the grounding of the GND ULS load PELV at the power supply unit This causes a short circuit in the device NOTICE Ensure that there is an external fuse 24 V voltage supply Reference conductor...

Page 43: ...ctly at the device a voltage of 20 4 V to 28 8 V must be available The voltage must be observed even if There are variations in the line voltage e g caused by different loads of the power supply network There are varying load states such as short circuit normal load lamp load or no load The maximum conductor cross section for the voltage supply is 1 5 mm2 10 7 5 Grounding Production failure possib...

Page 44: ...ected to the PE protective con ductor system at the connectors that are marked accordingly 10 7 6 Shielding General information on the shield ing Production failure possible due to control fail ure resulting from insufficient shielding NOTICE Provide sufficient shielding The shielding reduces any effects of interferences on the system Observe the following when shielding Attach the shield as large...

Page 45: ... the screwdriver out of the opening This fixes the wire For further information on the connection method please refer to the Rexroth Inline PROFIBUS DP Application Manual see Fur ther documents on page 6 10 7 8 Notice for Use of the Control above 2700 m above MSL General Information The control is designed for use up to 2700 m above MSL according to DIN 60204 see also chapter 6 Ambient Conditions ...

Page 46: ...the VAP as soon as available and the project planning manuals of the L25 and L45 L65 L85 Do not connect the line voltage to the protective extra low voltage 10 7 9 Digital Onboard Inputs on Controls L45 L65 and L85 Fig 10 29 Digital inputs at the connector set R IB IL CML S01 PLSET of the L45 L65 and L85 Observe the color coding of the connectors The input terminals are provided with LEDs displayi...

Page 47: ...t the connector set R IB IL CML S01 PLSET Observe the color coding of the connectors The output terminals are provided with LEDs that display the respective state of the outputs For further information please refer to the project planning manual of controls L45 L65 L85 DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls Bosch Rexroth AG 45 65 Mounting Dismounting and Elec...

Page 48: ... loads must be returned to the 0 V con nection of the control I e a two pin connection must be ensured Otherwise there will be no reliable protection from GND breakage 10 7 11 Further Interfaces The further interfaces Ethernet PROFIBUS DP sercos Ready contact Compact Flash card Inline bus and function modules are described in the project planning manuals of the Rexroth IndraControl L45 L65 L85 and...

Page 49: ...roject planning manuals 4 Switch on the control Possible production failure due to mal function of the control if the control has been switched off during the update process NOTICE Ensure that depending on the software variant HW init is displayed after the control has been switched on Wait unit the procedure is com pleted approx 20 seconds Do not switch off the control During this time an update ...

Page 50: ...Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 48 65 ...

Page 51: ...with four operating keys as well as a LED and a Reset button Control display The display is an LC display comprising 8 digits 5 x 10 dot matrix Fig 12 2 Display with four operating keys The keys below the display have the following functions Key Menu navigation Input functions Esc One level up Cancel input Down down arrow One menu entry down Reduce parameter value DOK CONTRL IC LX5 IT01 EN P Rexro...

Page 52: ...the sup ply voltages The reset button can only be actuated with a sharp tool e g a tip of a pen cil LED on the control The LED serves for diagnostic display and status display The device states displayed are firmware dependent and are described in the relevant system description Display elements on the modules and voltage supply connector Depending on the connected modules further display elements...

Page 53: ...aning firm ware depend ent Action Off Normal state Lights in red STOP system error The errors and corresponding actions are system specific E g No display connected Connect the dis play No Compact Flash Insert the Compact Flash card Flashes in red Outputs are blocked Fig 13 1 Operating and error displays on the front side of the control Stop LED Further operating and error displays are located on ...

Page 54: ...Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 52 65 ...

Page 55: ...isplay set specified in chapter 5 5 Display Set on page 13 Description of the display exchange is included in the scope of delivery of the display set 14 4 Lithium Battery Controls L45 L65 and L851 with SRAM contain a lithium battery to buffer the SRAM memory If this battery is discharged or weak the data in the SRAM gets lost The system firmware checks the battery state and reports on time when t...

Page 56: ...e in 14 2 2 3 Battery cover with plastic strip Battery Fig 14 2 Inserting the new battery 4 Using the strap insert the new battery into the battery holder with the positive terminal see in 14 2 facing the rear side of the housing 5 Afterwards engage the battery cover at the control housing Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 54 65 Maintena...

Page 57: ...t equipped N SERCOS III 3 Profibus P System configuration Abbr Abbr Abbr DRAM MB column NvRAM kB column SRAM MB column 12 13 14 128 4 Without 0 Without 0 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 1 2 3 4 6 7 5 Example Abbrev column C M L 2 5 1 3 N 4 0 0 N N N N N N N W Fan Without N Digital inputs outputs Without N Additional design Firmware Without firmware NW None NNNN With connector NNC1 PROF...

Page 58: ...15 3 Type Designation Code L45 Fig 15 2 Type designation code L45 Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 56 65 Ordering Information ...

Page 59: ...15 4 Type Designation Code L65 Fig 15 3 Type designation code L65 DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls Bosch Rexroth AG 57 65 Ordering Information ...

Page 60: ...15 5 Type Designation Code L85 Fig 15 4 Type designation code L85 Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 58 65 Ordering Information ...

Page 61: ...ls can be recycled without any problem For ecological reasons please refrain from returning the empty packages to us 16 4 Batteries and Accumulators Batteries and accumulators can be labeled with this symbol The symbol indicating separate collection for all batteries and accumulators is the crossed out wheeled bin The end user within the EU is legally obligated to return used batteries Out side th...

Page 62: ...Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 60 65 ...

Page 63: ...mation on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed description of malfuncti...

Page 64: ...Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls 62 65 ...

Page 65: ...ew 28 L45 L65 and L85 with fan left view 28 Dismounting 34 Display 14 49 Display elements 49 Display set 13 Display set for the control 13 Disposal 59 Distances 25 Distances for cooling 25 Documents further 6 E Electrical installation 38 EMI shielding 32 End clamp 33 Error causes 51 Error elemination 51 F Fan Service life 14 Fan for the L45 L65 and L85 control 13 Fan mounting 34 Functional earth g...

Page 66: ...e of delivery 7 Shielding 42 Signal words 9 Spare parts 13 Support See service hotline 61 T Target groups 5 T Technical data 17 Used standards 19 Top hat rail 31 Type designation code L25 55 L45 56 L65 57 L85 58 Type plate 7 U UL CSA certified 19 Use intended 11 V Voltage jumper 42 Voltage supply 18 38 W Wear parts 13 14 Bosch Rexroth AG DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65...

Page 67: ...Notes DOK CONTRL IC LX5 IT01 EN P Rexroth IndraControl L25 L45 L65 and L85 Controls Bosch Rexroth AG 65 65 ...

Page 68: ...IC LX5 IT01 EN P R911336525 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics ...

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