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Bosch R911172765, Operating Instructions Manual

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documentation"  on  page  2

).  The  operating  instructions  instructs  the

technical  personnel  of  the  machine  manufacturer  or  machine  operator  on  safe

mounting,  adjustment,  electrical  installation,  commissioning  as  well  as  on

operation and maintenance of the SafeLogic compact Sercos Gateway.
These operating instructions do not provide information on the operation of the

machine  in  which  a  SafeLogic  compact  modular  safety  control  and  a  Sercos

gateway  is  integrated.  For  information  on  the  operation,  refer  to  the  operating

instructions of the respective machine.

1.3  Qualifications

Required qualification: Individual who is able to assess the tasks assigned and

identify  possible  safety  risks  owing  to  qualification  in  the  subject,  knowledge

and  experience.  The  individual  should  also  be  familiar  with  the  standards  and

regulations.

1.4  Scope

These  operating  instructions  apply  to  the  SafeLogic  compact  Sercos  Gateway

with the type code "SLC-3-GS3S00300".
The  type  code  specifications  are  located  on  the  type  plate  of  the  device,  also

refer to 

chapter 2.1  "Product identification" on page 3

.

1.5  Related documents

The  following  operating  instructions  are  available  for  the  SafeLogic  compact

system:

Document

Title

Part number

Operating Instructions Rexroth IndraControl SafeLogic compact

Hardware

R911332746

Operating Instructions Rexroth IndraControl SafeLogic compact

Diagnostic Gateway

R911332752

Operating Instructions Rexroth IndraControl SafeLogic compact Designer

Software

R911332749

Project Planning Manual Rexroth IndraControl SafeLogic compact Sercos

Gateway

R911338436

Tab.  1-2:   Required and supplementing documentation

1.6  Customer feedback

Customer  requests,  comments  or  suggestions  for  improvement  are  of  great

importance  to  us.  Please  email  your  feedback  on  the  documentations  to

[email protected]

.  Directly  insert  comments  in  the

electronic PDF document and send the PDF file to Bosch Rexroth.

Bosch Rexroth AG
About this documentation

 Sercos Gateway

2/31

DOK-CONTRL-SLC*GW*GS3S-IT03-EN-P

Summary of Contents for R911172765

Page 1: ...IndraControl SafeLogic compact Sercos Gateway Operating Instructions R911338431 Edition 03 ...

Page 2: ...ications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product Editorial Department Automation Systems Development XLC System Develo...

Page 3: ...4 3 2 Explaining signal words and safety alert symbol 4 3 3 Symbols used 5 3 4 Explaining the signal alert symbol on the device 5 4 Intended use 5 4 1 UL CSA applications 7 5 Spare parts and accessories 8 5 1 Spare parts 8 5 2 Accessories 8 6 Ambient conditions 8 7 Technical data 10 7 1 Field bus 10 7 2 Power supply 10 7 3 Safety related characteristic parameters 10 7 4 Dimensions and weight 11 8 ...

Page 4: ...oning 19 12 Device description 20 12 1 Connections und LED 20 12 2 Operating and error displays 20 13 Troubleshooting and debugging 22 14 Maintenance 23 14 1 Cleaning notes 23 14 2 Maintenance notes 23 15 Ordering information 23 15 1 Accessories and spare parts 23 15 2 Ordering data 24 16 Disposal 24 16 1 Take Back 24 16 2 Packaging 24 17 Service and support 24 Index 27 Bosch Rexroth AG Table of C...

Page 5: ...issioning Product phases Target groups Activities Design engineer Programmer Technologist Process specialist Select Prepare Design Construct Mechanic electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure Simulate Technologist Process specialist Optimize Test Machine operator Maintenance technician Service Operate Maintain Remove faults Create the NC prog...

Page 6: ...way with the type code SLC 3 GS3S00300 The type code specifications are located on the type plate of the device also refer to chapter 2 1 Product identification on page 3 1 5 Related documents The following operating instructions are available for the SafeLogic compact system Document Title Part number Operating Instructions Rexroth IndraControl SafeLogic compact Hardware R911332746 Operating Inst...

Page 7: ...2 13 14 19 16 20 17 Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr Germany IND CONT EQ 17YB 15 Word mark Type name type code Part number Device name Name of origin Serial number Firmware version Safety integrity level1 Safety integrity level1 Rated voltage Ambient temperature Rated power Serial number as barcode Company address UL conformity marking CE conformity marking QR code State of revision ...

Page 8: ...y instructions in this documentation contain specific signal words danger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2006 The signal word draws attention to the safety instruction and indicates the risk potential The safety alert symbol triangular safety reflector with exclamation marks preceding the signal words Danger Warning Caution indicates hazards ...

Page 9: ...bserve the documentation on the device The respective documentation informs on the type of hazard as well as the steps required to avoid this hazard 4 Intended use The SafeLogic compact Sercos Gateway can only be operated in connection with a SafeLogic compact system The firmware version of the connected SafeLogic compact CPUx has to have at least V2 0 0 The version of the configuration software S...

Page 10: ... measures software requirements integration of sensors and actuators according to the applied standards DIN EN ISO 13849 and DIN EN 62061 can ensure the functional safety The SafeLogic compact Sercos Gateway may only be used by qualified personnel and only at the machine at which the SafeLogic compact Sercos Gateway was mounted and initially commissioned by qualified personnel according to this op...

Page 11: ...Logic compact system in an industrial environment WARNING The SafeLogic compact system meets the prerequisites for class A industrial applications according to the emission standard The SafeLogic compact system is thus only intended for use in an industrial environment 4 1 UL CSA applications To be used in a Pollution Degree 2 environment only Use 60 C 75 C conductors The max operating ambient tem...

Page 12: ...t cable 10 Base T CAT 5 crosslink ready made with RJ45 connector on both sides 25 0 m RKB0008 002 5 R911170151 Ethernet cable 10 Base T CAT 5 ready made on both sides with RJ45 connector 2 5 m RKB0008 005 0 R911170152 Ethernet cable 10 Base T CAT 5 ready made on both sides with RJ45 connector 5 0 m RKB0008 010 0 R911170153 Ethernet cable 10 Base T CAT 5 ready made on both sides with RJ45 connector...

Page 13: ...verview on all ambient conditions Defective product due to gases jeopardizing functions NOTICE Due to the risk of corrosion avoid sulphurous gases e g sulphur dioxide SO2 and hydrogen suphide H2S The product is not resistant against these gases Failure of the product due to contaminated air NOTICE The ambient air must not contain acids alkaline solutions corrosive agents salts metal vapors and oth...

Page 14: ...way with power Supply voltage 24 V DC 16 8 V DC 24 V DC 30 V DC Nominal current Typ 110 mA if nominal current is 24 V DC Power consumption Max 2 7 W Type of supply voltage PELV or SELV provided via SLC 3 CPU For the power supply unit requirements refer to the instruction IndraControl SafeLogic compact Hardware see tab 1 2 Required and supplementing documentation on page 2 7 3 Safety related charac...

Page 15: ...andards used The SafeLogic compact Sercos Gateway has been developed according to the following DIN EN standards 8 1 1 General standards Standard IEC 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements IEC 60204 1 2015 German version FprEN 60204 1 2014 Draft DIN EN 61131 1 Programmable controllers Part 1 General information IEC 61131 1 2003 German edition EN 61...

Page 16: ...nts IEC 61508 1 2010 German version EN 61508 1 2010 DIN EN 61508 2 Functional safety of electrical electronic programmable electronic safety related systems Part 2 Requirements on the safety related electric electronic programmable electronic systems IEC 61508 2 2010 German version EN 61508 3 2010 DIN EN 61508 3 Functional safety of electrical electronic programmable electronic safety related syst...

Page 17: ...3849 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design ISO 13849 1 2015 German version EN ISO 13849 1 2015 DIN EN ISO 13849 2 Safety of machinery Safety related parts of control systems Part 2 Validation ISO 13849 2 2012 German version EN ISO 13849 2 2012 Tab 8 2 Safety standards 8 2 CE marking 8 2 1 Declaration of conformity The Safety function mod...

Page 18: ...e SafeLogic compact bus system with 24 V power supply from the CPU module 10 pin connection strip on the right side of the housing Further internal communication interface of the SafeLogic compact bus system The 24 V voltage supply of the CPU module is also used to supply subsequent modules Front Two Sercos interfaces with outputs up XFE1 or down XFE2 The LED displays are explained under chapter 1...

Page 19: ...nect the complete station and the components from voltage before mounting the components Connect the voltage only again after the entire station has been set up While operating voltage is applied modules must not be plugged to nor be removed from the SafeLogic compact system The SafeLogic compact system must be mounted in a control cabinet with at least IP 54 enclosure rating Sercos Gateway Bosch ...

Page 20: ...ings of the system plug Snap the SafeLogic compact Sercos Gateway onto the DIN rail 1 Hang the device onto the DIN rail 2 Ensure that the earthing spring contact is positioned correctly The earthing spring contact of the SafeLogic compact Sercos Gateway must contact the DIN rail securely to allow electrical conductivity 3 Latch the SafeLogic compact Sercos Gateway onto the DIN rail by pressing it ...

Page 21: ...e only again after demounting Remove the connectors at the Sercos connections Remove the SafeLogic compact Sercos Gateway from the DIN rail 1 Remove the end clamps on both sides Fig 10 4 Removing the end clamps 2 If there are several modules slide the modules away from each other individually in the direction of the arrow until the side plug connection is separated Sercos Gateway Bosch Rexroth AG ...

Page 22: ...Gateway from the DIN rail 10 4 Electric installation As the voltage for the SafeLogic compact Sercos Gateway is supplied via the CPU module please refer to the specifications in the operating instructions Rexroth IndraControl SafeLogic compact Hardware for information about the electric installation see tab 1 2 Required and supplementing documentation on page 2 Bosch Rexroth AG Mounting demounting...

Page 23: ...ed to functional earth FE Additionally connect all network cable shields directly at the control cabinet entrance to a common FE ground line Damages due to electrostatic discharges NOTICE Ensure that suitable ESD protective measures are taken during mounting Otherwise the devices may be damaged Connecting Sercos cables 1 Connect the Sercos cables to the XFE1 and XFE2 connections 2 Fix the cables t...

Page 24: ...er safety relevant data between the safe compact small control SafeLogic compact SLc and the CIP Safety on Sercos devices The SafeLogic compact Sercos Gateway supports Sercos in the third generation 12 1 Connections und LED RJ 45 Sercos socket XFE1 LED Network activity for XFE1 LED Module status LED Status of CIP Safety originator LED Status of CIP Safety network LED Status of Sercos communication...

Page 25: ...ule status LED Color Status MOD Off No operating voltage Red green 1 Hz flashing Self test Green 1 Hz flashing No configuration or application in the STOP state Green Operating state Application is in the RUN state Red 1 Hz flashing Recoverable error e g configuration error Red Unrecoverable error It is possible that the SafeLogic compact Sercos Gateway has to be replaced critical fault NET Off No...

Page 26: ... or or or Identification rt rt rt rt rt rt Watchdog error Off or Orange gn Green rt Red Tab 12 4 Sercos communication status 13 Troubleshooting and debugging LEDs indicate the operating states of the SafeLogic compact Sercos Gateway Errors Cause All LEDs off The external 24 V voltage supply is missing or beyond the specified operating range No Sercos connection at XFE1 or XFE2 Possible causes The ...

Page 27: ...teway 14 Maintenance 14 1 Cleaning notes The SafeLogic compact Sercos Gateway is damaged when using solvents NOTICE Do not use any solvents e g diluents 14 2 Maintenance notes The SafeLogic compact Sercos Gateway does not have to be maintained The following needs to be checked at least annually at the SafeLogic compact Sercos Gateway The correct position The correct cabling shielding and securing ...

Page 28: ...xpanded polystyrene EPS These material can easily be recycled For ecological reasons please refrain from returning the empty packages to us 17 Service and support Our worldwide service network provides an optimized and efficient support Our experts offer you advice and assistance should you have any queries You can contact us 24 7 Service Germany Our technology oriented Competence Center in Lohr G...

Page 29: ...help you more quickly and efficiently please have the following information ready Detailed description of malfunction and circumstances Type plate specifications of the affected products in particular type codes and serial numbers Your contact data phone and fax number as well as your e mail address Sercos Gateway Bosch Rexroth AG Service and support DOK CONTRL SLC GW GS3S IT03 EN P 25 31 ...

Page 30: ...Bosch Rexroth AG Sercos Gateway 26 31 DOK CONTRL SLC GW GS3S IT03 EN P ...

Page 31: ...uses 22 Error display 20 F Feedback 2 Field bus 10 H Hazard warnings 4 Helpdesk 24 Hotline 24 Housing dimensions 15 I Intended use 5 Interfaces 14 L LEDs 20 M Maintenance 23 Maintenance notes 23 Mounting 15 MTTFd 11 O Operating display 20 Ordering data 24 Ordering information 23 P Packaging 24 PELV 19 Performance level PL 10 PFDavg 10 PFH 10 Power supply 10 Product identification 3 Product phases ...

Page 32: ... Standards 11 Suggestions 2 Support 24 Symbols 5 System overview 2 T Take back 24 Target groups 1 Technical data 10 Troubleshooting 22 Type plate 3 U UL CSA applications 7 UL CSA certified 13 Use intended 5 W Warnings 4 Weight 11 X XFE1 14 XFE2 14 Bosch Rexroth AG Index Sercos Gateway 28 31 DOK CONTRL SLC GW GS3S IT03 EN P ...

Page 33: ...Sercos Gateway Bosch Rexroth AG DOK CONTRL SLC GW GS3S IT03 EN P 29 31 ...

Page 34: ...Bosch Rexroth AG Sercos Gateway 30 31 DOK CONTRL SLC GW GS3S IT03 EN P ...

Page 35: ...Notes Sercos Gateway Bosch Rexroth AG ...

Page 36: ...ctric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911338431 R911338431 DOK CONTRL SLC GW GS3S IT03 EN P ...

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