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F 002 DG9 A14

2016-07-07

Bosch Limited

Symbols used  |  NTI 105  |  5

en

2.3 

Obligation of contractor

The contractor is obliged to ensure that all measures 
geared towards the prevention of accidents, industrial 
diseases, labor-related health risks are taken and mea-
sures towards making the workplace fit for people to 
work in are carried out.
The contractor is bound to ensure that all electrical 
equipment and operating material is set up, modified 
and maintained by skilled electricians only or under the 
guidance and supervision of a skilled electrician in ac-
cordance with electrical engineering principles.
Furthermore, the contractor must ensure that all elec-
trical equipment and operating material is operated in 
keeping with electrical engineering principles.
If a piece of electrical equipment or operating material 
is found to be defective, i.e. it does not or no longer 
complies with electrical engineering principles, the con-
tractor must ensure that the fault is rectified immedi-
ately and, in the event that imminent danger exists, also 
ensure that the electrical equipment or the electrical 
operating material is not used.

2.4 

Safety instructions

Before starting up, connecting and operating Bosch 
products it is absolutely essential that the original in-
structions/owner’s manual and, in particular, the safety 
instructions are studied carefully. By doing so you can 
eradicate any uncertainties in handling Bosch products 
and thus associated safety risks upfront; something 
which is in the interests of your own safety and will ulti-
mately help avoid damage to the device. When a Bosch 
product is handed over to another person, not only the 
operating instructions but also the safety instructions 
and information on its designated use must be handed 
over to the person. 

 

R

Always switch off the main power supply before per-
forming any installation or maintenance work.

 

R

Do not open the front panel of the NTI 105 or tamper 
with the pneumatic connections.

 

R

Do not try to perform any maintenance activity that 
is not described in this manual. Non-compliance 
invalidates the warranty.

 

R

In case, air or nitrogen is not being delivered at any 
of the outlet valves when the NTI 105 is powered 
on, switch off the power supply and contact Bosch 
customer service.

 

R

Do not try to tamper or alter the electrical or elec-
tronic components inside the NTI 105 cabinet.

 

R

Any maintenance work other than those specified 
in this manual has to be carried out by authorized 
personnel designated by Bosch.

 

R

The nitrogen tank and Carbon Molecular Sieve 
(CMS) tanks should be inspected and tested once 
every year for safety, by an authorized local agency 
according to the local standards.

 

R

Only connect to a properly grounded electrical outlet.

 

R

Do not open the safety valve on the nitrogen tank 
unless specified. If you open the safety valve, ensure 
that you tighten it again.

 

R

The settings of the flow control valves should not be 
adjusted. Non-compliance invalidates the warranty.

 

R

Tighten the clip of the filling hose and outlet connec-
tions at least once every month.

 

R

Check and ensure that the filling hose connections 
are leak-proof.

2.5 

Safety devices

 

R

Filter Regulator Combination (FRC) unit: Regulates 
the operating pressure of the unit.

 

R

Safety valve: Operates when the pressure in the 
nitrogen tank exceeds 15 bar.

 

R

Fuse (1 A): Terminates the power supply in case of 
overcurrent drawn by the NTI 105.

Summary of Contents for NTI 105

Page 1: ... NTI 105 en Original instructions Nitrogen tire inflator ...

Page 2: ......

Page 3: ...ssioning 8 4 1 Removing the transport packaging 8 4 1 1 Opening the NTI 105 8 4 2 Installation 8 4 3 Gas selection 10 4 3 1 Digital outlet 10 4 3 2 Direct outlet 10 4 4 Accuracy setting 10 5 Troubleshooting 11 5 1 Based on error codes 11 5 2 Based on symptoms 11 6 Program description 13 6 1 Overview of operation 13 6 2 Main menu 13 6 3 Initiating nitrogen generation 13 6 4 Tire inflation 13 6 5 Ti...

Page 4: ... by persons with sufficient knowledge and experience in using pressurized devices and also be aware of the risks involved in the use of pressurized devices 2 2 Agreement Your use of the product means that you accept the fol lowing conditions Copyright Software and data are the property of Bosch Limited hereafter denoted as Bosch or its suppliers and are protected against unauthorized reproduction ...

Page 5: ...over to another person not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person R R Always switch off the main power supply before per forming any installation or maintenance work R R Do not open the front panel of the NTI 105 or tamper with the pneumatic connections R R Do not try to perform any maintenance activi...

Page 6: ...ery specification Description NTI 105 PVC pipe at outlet Tire valve connector Male connector Male connector G 1 4 Hose clip NTI 105 original instructions Power cable Tab 1 Delivery specification 3 3 Description of unit 3 3 1 NTI 105 1 2 3 4 5 6 7 8 9 10 12 A14_01 11 Fig 1 Front view 1 Nitrogen tank 2 Display 3 Toggle switch for changing filling gas 4 Master switch 5 Keypad 6 Front panel 7 Front wh...

Page 7: ...rticulate matter are filtered Based on their molecular characteristics compressed gases have a tendency to adhere to solid surfaces known as adsorbents The process of compressed gases adhering to adsorbents is known as adsorption When the compressed air is passed through a tank with a Carbon Molecular Sieve CMS the molecules of oxy gen are adsorbed by activated carbon which is an ad sorbent The ot...

Page 8: ...rface of the NTI 105 cabinet with a di lute solution of detergent using a soft cloth i i To ensure optimum performance ensure that the input pressure is 10 bar or above Also ensure that the pneumatic connections are leak proof 3 4 1 CMS and nitrogen tanks Two CMS tanks Fig 4 Pos 1 are used to convert air to nitrogen The separated nitrogen is collected in a storage tank Fig 1 Pos 1 for further dist...

Page 9: ...hase mains supply 8 Switch on the compressor 1 2 3 4 A14_13 Fig 7 FRC unit 1 Knob 2 Pressure gauge 3 Drain 4 Input from compressor to FRC 9 Observe the pressure gauge Fig 7 Pos 2 of the FRC The pressure should be at least 8 bar 10 Switch on the mains supply 11 Switch on the master switch of the NTI 105 12 Observe the tank pressure gauge Wait until the tank pressure reaches at least 4 bar 13 Press ...

Page 10: ...the pressure sensor and the value is displayed on the LCD 4 3 2 Direct outlet If the filling hose is connected to the direct outlet Fig 3 Pos 4 the selected gas air or nitrogen by passes the valve block Hence the pressure is not moni tored by the pressure sensor The tire pressure has to be manually checked 4 4 Accuracy setting It is possible to control the filling time by setting the filling accur...

Page 11: ...nk R R End fittings of the nitrogen tank are loose R R Safety valve is loosely connected R R Burst or leakage in the pneumatic pipe at the output of nitrogen tank R R Leakage at the end fitting of pressure gauge R R Contact customer service to replace the pneumatic pipe of the CMS tank R R Contact customer service to replace non return valve R R Tighten the end fittings of the nitro gen tank R R T...

Page 12: ...ct customer service to correct the power supply connections to the termi nal block R R Replace fuse at the power socket Purity of generated nitrogen is very low R R Flow regulator setting altered R R Filtering of compressed air is not proper R R Contact customer service R R Open the drain of the FRC unit to re lease the accumulated moisture at least once every day Deflation not possible R R Manifo...

Page 13: ... v key To switch off press the z key 6 4 Tire inflation i i Observe the tank pressure It should be 8 bar If the pressure is lower wait till the pressure reaches 8 bar i i Usually the filling pressure is mentioned in the sill of the driver s door Open the drivers s door of the vehicle and observe the filling pressure Else refer to the vehicle documentation 1 Select nitrogen or air inflation using t...

Page 14: ...RC Press the drain Fig 7 Pos 3 of the FRC till the mist is released Close the drain when the mist is cleared i i Drain the FRC at least once every day 7 Maintenance Do not carry out any maintenance work that is not spe cifically recommended in this chapter Non compliance invalidates warranty 7 1 Spare and wearing parts Description Order number Air filling connector F 002 DG1 A51 Braided hose for o...

Page 15: ...ions 9 2 2 NTI 105 and accessories R R Disconnect the NTI 105 from the mains and detach the power cord R R Dismantle the NTI 105 Sort out and dispose of the different materials in accordance with the applicable regulations Dispose of used electrical and electronic devices including cables accessories and batteries separately from household waste Make use of the local return and collection systems ...

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Page 20: ...Bosch Limited P B No 3000 Hosur Road Bangalore 560 030 INDIA www boschindia com Mailbox service2 in bosch com F 002 DG9 A14 2016 07 07 ...

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