background image

F 002 DG9 A14

2016-07-07

Bosch Limited

Product description  |  NTI 105  |  7

en

1

2

3

4

5

Fig. 2: 

Rear view (1)

1  Filter Regulator Combination (FRC)
2  Hose winder
3  Inlet hose to FRC
4  Tank inlet connection
5  Tank outlet connection

1

2

3

4

5

A14_11

Fig. 3: 

Rear view (2)

1  Connection from FRC to 5/3 valve (via elbow bulkhead)
2  Safety valve
3  Digital outlet
4  Direct outlet
5  Power inlet

1

2

Fig. 4: 

Internal view of NTI 105

1  CMS tanks
2  Valve block

3.4 

Description of function

The NTI 105 works on the principle of Pressure Swing 
Adsorption (PSA). PSA is a process of generating nitro-
gen from compressed air. 
Compressed air is supplied through a pneumatic line 
connected to a Filter Regulator Combination (FRC) 
where moisture, oil and particulate matter are filtered. 
Based on their molecular characteristics, compressed 
gases have a tendency to adhere to solid surfaces 
known as "adsorbents". The process of compressed 
gases adhering to adsorbents is known as "adsorption".
When the compressed air is passed through a tank with 
a Carbon Molecular Sieve (CMS), the molecules of oxy-
gen are adsorbed by activated carbon, which is an ad-
sorbent. The other gases are let out to the atmosphere. 
During this phase pressurized air is let into another 
tank. Again, the oxygen molecules are adsorbed in the 
CMS. Nitrogen thus produced has a purity of about 95 
to 99%. The nitrogen is collected in a tank for inflating 
the tires. 
The toggle switch (Fig. 1, Pos. 3) can be used to select 
air or nitrogen filling. The selected gas is filled into the 
vehicle tire through a filling hose. The NTI 105 should 
be supplied with a constant supply of compressed air 
at a minimum pressure of 8 bar.

Summary of Contents for NTI 105

Page 1: ... NTI 105 en Original instructions Nitrogen tire inflator ...

Page 2: ......

Page 3: ...ssioning 8 4 1 Removing the transport packaging 8 4 1 1 Opening the NTI 105 8 4 2 Installation 8 4 3 Gas selection 10 4 3 1 Digital outlet 10 4 3 2 Direct outlet 10 4 4 Accuracy setting 10 5 Troubleshooting 11 5 1 Based on error codes 11 5 2 Based on symptoms 11 6 Program description 13 6 1 Overview of operation 13 6 2 Main menu 13 6 3 Initiating nitrogen generation 13 6 4 Tire inflation 13 6 5 Ti...

Page 4: ... by persons with sufficient knowledge and experience in using pressurized devices and also be aware of the risks involved in the use of pressurized devices 2 2 Agreement Your use of the product means that you accept the fol lowing conditions Copyright Software and data are the property of Bosch Limited hereafter denoted as Bosch or its suppliers and are protected against unauthorized reproduction ...

Page 5: ...over to another person not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person R R Always switch off the main power supply before per forming any installation or maintenance work R R Do not open the front panel of the NTI 105 or tamper with the pneumatic connections R R Do not try to perform any maintenance activi...

Page 6: ...ery specification Description NTI 105 PVC pipe at outlet Tire valve connector Male connector Male connector G 1 4 Hose clip NTI 105 original instructions Power cable Tab 1 Delivery specification 3 3 Description of unit 3 3 1 NTI 105 1 2 3 4 5 6 7 8 9 10 12 A14_01 11 Fig 1 Front view 1 Nitrogen tank 2 Display 3 Toggle switch for changing filling gas 4 Master switch 5 Keypad 6 Front panel 7 Front wh...

Page 7: ...rticulate matter are filtered Based on their molecular characteristics compressed gases have a tendency to adhere to solid surfaces known as adsorbents The process of compressed gases adhering to adsorbents is known as adsorption When the compressed air is passed through a tank with a Carbon Molecular Sieve CMS the molecules of oxy gen are adsorbed by activated carbon which is an ad sorbent The ot...

Page 8: ...rface of the NTI 105 cabinet with a di lute solution of detergent using a soft cloth i i To ensure optimum performance ensure that the input pressure is 10 bar or above Also ensure that the pneumatic connections are leak proof 3 4 1 CMS and nitrogen tanks Two CMS tanks Fig 4 Pos 1 are used to convert air to nitrogen The separated nitrogen is collected in a storage tank Fig 1 Pos 1 for further dist...

Page 9: ...hase mains supply 8 Switch on the compressor 1 2 3 4 A14_13 Fig 7 FRC unit 1 Knob 2 Pressure gauge 3 Drain 4 Input from compressor to FRC 9 Observe the pressure gauge Fig 7 Pos 2 of the FRC The pressure should be at least 8 bar 10 Switch on the mains supply 11 Switch on the master switch of the NTI 105 12 Observe the tank pressure gauge Wait until the tank pressure reaches at least 4 bar 13 Press ...

Page 10: ...the pressure sensor and the value is displayed on the LCD 4 3 2 Direct outlet If the filling hose is connected to the direct outlet Fig 3 Pos 4 the selected gas air or nitrogen by passes the valve block Hence the pressure is not moni tored by the pressure sensor The tire pressure has to be manually checked 4 4 Accuracy setting It is possible to control the filling time by setting the filling accur...

Page 11: ...nk R R End fittings of the nitrogen tank are loose R R Safety valve is loosely connected R R Burst or leakage in the pneumatic pipe at the output of nitrogen tank R R Leakage at the end fitting of pressure gauge R R Contact customer service to replace the pneumatic pipe of the CMS tank R R Contact customer service to replace non return valve R R Tighten the end fittings of the nitro gen tank R R T...

Page 12: ...ct customer service to correct the power supply connections to the termi nal block R R Replace fuse at the power socket Purity of generated nitrogen is very low R R Flow regulator setting altered R R Filtering of compressed air is not proper R R Contact customer service R R Open the drain of the FRC unit to re lease the accumulated moisture at least once every day Deflation not possible R R Manifo...

Page 13: ... v key To switch off press the z key 6 4 Tire inflation i i Observe the tank pressure It should be 8 bar If the pressure is lower wait till the pressure reaches 8 bar i i Usually the filling pressure is mentioned in the sill of the driver s door Open the drivers s door of the vehicle and observe the filling pressure Else refer to the vehicle documentation 1 Select nitrogen or air inflation using t...

Page 14: ...RC Press the drain Fig 7 Pos 3 of the FRC till the mist is released Close the drain when the mist is cleared i i Drain the FRC at least once every day 7 Maintenance Do not carry out any maintenance work that is not spe cifically recommended in this chapter Non compliance invalidates warranty 7 1 Spare and wearing parts Description Order number Air filling connector F 002 DG1 A51 Braided hose for o...

Page 15: ...ions 9 2 2 NTI 105 and accessories R R Disconnect the NTI 105 from the mains and detach the power cord R R Dismantle the NTI 105 Sort out and dispose of the different materials in accordance with the applicable regulations Dispose of used electrical and electronic devices including cables accessories and batteries separately from household waste Make use of the local return and collection systems ...

Page 16: ......

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ...Bosch Limited P B No 3000 Hosur Road Bangalore 560 030 INDIA www boschindia com Mailbox service2 in bosch com F 002 DG9 A14 2016 07 07 ...

Reviews: