Bosch NTI 1000, Original Instructions Manual

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F 002 DG9 A00 2013-04-16
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Bosch Limited
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Contents
�. Symbols used 4
1.1 In the documentation 4
1.1.1 Warning notices -
Structure and meaning 4
1.1.2 Symbols in this documentation 4
1.2 On the product 4
2. User information 4
2.1 User group 4
2.2 Agreement 4
2.3 Obligation of contractor 5
2.4 Safety instructions 5
2.5 Safety devices 5
2.6 Electromagnetic compatibility (EMC) 5
�. Product description 6
3.1 Application 6
3.2 Delivery specification 6
3.3 Special accessories 6
3.4 Description of unit 6
3.4.1 NTI 1000 6
3.5 Description of function 7
3.5.1 CMS and nitrogen tanks 8
3.5.2 Filters for water and oil separation 8
3.5.3 Hose for inflation 8
3.5.4 Human Machine Interface (HMI) 8
3.5.5 Power cable and master switch 8
3.5.6 Vacuum pump (optional) 8
4. Commissioning 8
4.1 Removing the transport packaging 8
4.1.1 Opening the NTI 1000 8
4.1.2 Opening the nitrogen tank 8
4.2 Installation 9
4.2.1 Preparing to install the NTI 1000 9
4.2.2 Mounting the vacuum pump (optional) 9
4.2.3 Electrical connections
10
4.2.4 Pneumatic connections 10
4.3 Connecting the external nitrogen tank to the
NTI 1000
11
4.4 Powering on the NTI 1000 11
4.4.1 Pressure sensor settings 11
4.5 Gas selection 12
4.5.1 Digital input 12
4.5.2 Direct input 12
5. �roubleshooting ��
6. Program description �4
6.1 Overview of operation 14
6.2 Main menu 14
6.3 Initiating nitrogen generation 14
6.4 Tire inflation 14
6.5 Tire deflation 14
6.6 Tire inflation counter 14
6.7 Software update 14
7. Maintenance �5
7.1 Spare and wearing parts 15
7.2 Replacement of spare parts 15
7.2.1 Replacing the air filling connector 15
7.3 Routine maintenance 16
7.3.1 Draining the filter regulator of the
NTI 1000 16
7.3.2 Changing the vacuum pump oil 16
7.2.2 Replacing the braided hose for outlet 16
8. Decommissioning �7
8.1 Change of location 17
8.2 Disposal and scrapping 17
8.2.1 Substances hazardous to water 17
8.2.2 NTI 1000 and accessories 17
9. �echnical data �8