Bosch NTI 1000 Original Instructions Manual Download Page 1 | Manualshive

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NTI 1000

en

Original instructions

Nitrogen tire inflator

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Summary of Contents for NTI 1000

Page 1: ...NTI 1000 en Original instructions Nitrogen tire inflator ...

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Page 3: ...gen tank 8 4 2 Installation 9 4 2 1 Preparing to install the NTI 1000 9 4 2 2 Mounting the vacuum pump optional 9 4 2 3 Electrical connections 10 4 2 4 Pneumatic connections 10 4 3 Connecting the external nitrogen tank to the NTI 1000 11 4 4 Powering on the NTI 1000 11 4 4 1 Pressure sensor settings 11 4 5 Gas selection 12 4 5 1 Digital input 12 4 5 2 Direct input 12 5 Troubleshooting 13 6 Program...

Page 4: ... pressurized equipment may be performed by persons with sufficient knowledge and experience in using pressurized devices and also be aware of the risks involved in the use of pressurized devices 2 2 Agreement Your use of the product means that you accept the fol lowing conditions Copyright Software and data are the property of Bosch Limited hereafter denoted as Bosch or its suppliers and are prote...

Page 5: ...to perform any maintenance activity that is not described in this manual Inform Bosch before carrying out any repair or restoration Non compli ance invalidates the warranty R R In case air or nitrogen is not being delivered at any of the outlet valves when the NTI 1000 is powered on switch off the power supply and contact Bosch customer service R R In case of any emergency switch off the mains sup...

Page 6: ...et F 002 DG3 A60 Tire valve connector F 002 DG3 A22 Male connector F 002 DG3 A54 Male connector G 1 4 F 002 DG3 A55 Hose clip F 002 DG3 A61 NTI 1000 original instructions F 002 DG9 A00 Power cable F 002 DG3 A31 Tab 1 Delivery specification i i The part numbers listed in table 1 are for reference only To order spare parts contact Bosch customer service 3 3 Special accessories Description Part numbe...

Page 7: ...egulator Combination FRC where moisture oil and particulate matter are filtered Based on their molecular characteristics compressed gases have a tendency to adhere to solid surfaces known as adsorbents The process of compressed gases adhering to adsorbents is known as adsorption When the compressed air is passed through a tank with a Carbon Molecular Sieve CMS the molecules of oxygen are adsorbed ...

Page 8: ...n The CMS tanks and nitrogen storage tank are firmly fixed and bolted to the cabinet 3 5 2 Filters for water and oil separation The input pneumatic line is connected to the Filter Reg ulator Combination FRC which acts as an input device and filtration device Air from the compressor at 10 bar is passed through the FRC where the moisture dirt and oil are filtered The collected moisture dirt or oil c...

Page 9: ... door Fig 1 Pos 6 4 Clean the surface of the NTI 1000 cabinet with a weak solution of detergent using a soft cloth 4 2 2 Mounting the vacuum pump optional A00_5 1 3 4 2 Fig 4 Mounting the vacuum pump 1 Vacuum pump 2 Sight glass 3 Bracket 4 3 2 solenoid valve 1 Open the front door of the NTI 1000 2 Fasten the bracket Fig 4 Pos 3 to the cabinet 3 Fasten the vacuum pump Fig 4 Pos 1 to the bracket 4 F...

Page 10: ... the power socket Fig 2 Pos 7 2 Connect the other end of the power cable to 230 VAC 3 phase mains supply The electrical connections are complete 4 2 4 Pneumatic connections i i Ensure that the compressor pressure is constantly at 10 bar i i Install a filter in the supply line from the compressor The filter should be able to function in the pressure range of 10 bar to 16 bar This is to ensure that ...

Page 11: ...port Fig 2 Pos 5 of the NTI 1000 The connections to the external tank are complete 4 4 Powering on the NTI 1000 4 4 1 Pressure sensor settings 1 Switch on the compressor 2 Observe the pressure gauge Fig 7 Pos 3 of the FRC The pressure should be at least 10 bar i i If the pressure does not read 10 bar lift and rotate the knob Fig 7 Pos 1 in the clockwise direction till the pressure reaches 10 bar 3...

Page 12: ...d gas air or nitrogen passes via the manifold Fig 3 Pos 2 and then to the vehicle tire The pressure is monitored by the pressure sensor and the value is displayed on the LCD 4 5 2 Direct input If the filling hose is connected to the direct port Fig 2 Pos 9 the selected gas air or nitrogen by passes the manifold Fig 3 Pos 2 Hence the pres sure is not monitored by the pressure sensor The tire pressu...

Page 13: ...upply is not available because of any of the following reasons R R Power supply board has failed R R 5 VDC wire is disconnected from the terminal block R R LCD connector is disconnected from the con trol board R R Control board has failed R R Contact customer service to replace the power supply board R R Connect the 5 VDC wire back to termi nal block R R Connect the LCD connector to connec tor on ...

Page 14: ...l 1 Select nitrogen or air inflation using the selector switch 2 In the main menu press 1 i i To change the unit between Bar or PSI press the UNIT key 3 Connect the filling nozzle to the tire 4 Press Enter Hold the filling nozzle to the tire until the set pres sure is reached After the set pressure is reached a long beep is heard and the red LED glows 5 Remove the filling nozzle and connect it to ...

Page 15: ... the above procedure and adjust the position of the air filling connector 7 Maintenance Do not carry out any maintenance work that is not spe cifically recommended in this chapter Non compliance invalidates warranty 7 1 Spare and wearing parts Description Order number Filling nozzle F 002 DG1 A23 Braided hose for outlet F 002 DG1 A24 Vacuum pump oil F 002 DG6 401 Offered only for vacuum pump 7 2 R...

Page 16: ... digital port Ensure that the connection is leak proof 8 Connect the air filling connector to the hose 7 3 Routine maintenance 7 3 1 Draining the filter regulator of the NTI 1000 Upon opening the drain of the FRC mist will spur out Ensure that you keep your eyes away while draining the FRC Rotate the drain of the FRC till the mist is released Close the drain when the mist is cleared i i Drain the ...

Page 17: ...with the unit R R The NTI 1000 has to be transported in the original or equivalent packaging R R Heed the notes on initial commissioning R R Contact Bosch customer service to shift the NTI 1000 from one place to another R R During transportation fit transportation safeguards R R Ensure that there are no loose parts 8 2 Disposal and scrapping 8 2 1 Substances hazardous to water Oils and greases as ...

Page 18: ...30 Voltage VAC 230 V 10 Frequency Hz 50 2 Phase Single Connection L N PE Output Internal Nitrogen tank capacity l 60 Nitrogen purity 95 Nitrogen output lpm 300 Selection Nitrogen Air Regulation Digital Direct Pressure gauges Inlet pressure gauge bar 0 to 16 Tank pressure gauge bar 0 to 16 Permissible ambient temperature ranges Maximum ambient temperature C 45 Operating range C 5 to 45 Storage temp...

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Page 20: ...Bosch Limited P B No 3000 Hosur Road Bangalore 560 030 INDIA www boschindia com AADG Service in bosch com F 002 DG9 A00 2013 04 16 ...

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