background image

 32 

[email protected]

Shelf

 

Install

HARDWARE

 

16

S2

 ‐ 

#8

 

X

 

1

1/2"

 

W.S

2

‐ 

y50000

500

 ‐

Shelf

 

Joist

2

‐ 

y50000

501

 ‐

FrontBack

 

Shelf

2

‐ 

y50000

502

‐ 

Shelf

 

Side

 

Joist

Bar

 

Gusset

 

is

 

40

1/4"

 

from

 

ground,

 

overhangs

 

7

7/8"

 

to

 

front

 

side.

Shelf

 

Gusset

 

is

 

22

1/2"

 

from

 

ground,

 

overhangs

 

equally

PG 17

Hardware

Wood Parts

A:

  Flush to the ends and bottom of one (501) Front Back Shelf place one (502) Shelf Side Joist at each end and 

attach with two #8 x 1-1/2” Wood Screws per joist.  Notice orientation of screw holes on face of boards.  There 

will be a 5/8” overhang at the top of (501) Front Back Shelf.  (fig. 13.1)  

B:

  Place two (500) Shelf Joists centred over the pilot holes in the middle of (501) Front Back Shelf, flush to the 

bottom of the board, then attach with two #8 x 1-1/2” Wood Screws per joist.  There will be a 5/8” overhang at the 

top of (501) Front Back Shelf.  (fig. 13.1)

C:

  Flush to the bottom of each joist and outside of each (502) Shelf Side Joist attach one (501) Front Back Shelf 

with eight #8 x 1-1/2” Wood Screws.  There will be a 5/8” overhang at the top of (501) Front Back Shelf.  (fig. 

13.1)

2  x  (500) Shelf Joist 31.8 x 69.9 x 269.8 mm (1-1/4 x 2-3/4 x 10-5/8”)
2  x  (501) Front Back Shelf 15.9 x 85.7 x 1384.3 mm (5/8 x 3-3/8 x 54-1/2”)
2  x  (502) Shelf Side Joist 31.8 x 69.9 x 269.8 mm (1-1/4 x 2-3/4 x 10-5/8”)

16 x  #8 x 1-1/2” Wood Screw

Step 13: Bar Assembly - Shelf Frame 

Part 1

5/8”

#8 x 1-1/2” Wood 

Screw x 4 per joist

(501) Front 

Back Shelf

(500) 

Shelf Joist

(501) Front 

Back Shelf

(502) Shelf 

Side Joist

(502) Shelf 

Side Joist

Notice orientation 

on both (502) 

Shelf Side Joists

Fig. 13.1

Flush

Flush

Flush

Notice holes towards 

bottom of board

Summary of Contents for CHARLESTON PERGOLA YM11762

Page 1: ...ions YM11762 Revised 12 07 2017 HEIGHT 8 2 or 2 44m Height 8 2 2 44 m IMPORTANT RETAIN FOR FUTURE REFERENCE READ CAREFULLY Borrowed Spaces North America Toll Free Consumer Relations 1 833 455 9002 www...

Page 2: ...chimnea for safe distances from combustible materials Wear gloves to avoid injury from possible sharp edges of individual elements before assembly During installation follow all safety warnings provi...

Page 3: ...the warranty This warranty does not cover any inspection costs This Limited Warranty does not cover Labour for replacment of any defective item s Incidental or consequential damages Cosmetic defects...

Page 4: ...ers if required WOOD PARTS Applying a water repellent or stain water based on a yearly basis is important maintenance to maintain maximum life and performance of the product Check all wood members for...

Page 5: ...re mounting to concrete footers see below for the correct locations and placement Please double check for possibility of any underground utilities such as gas telephone cable or sprinkler lines Follow...

Page 6: ...cluded Anchoring Hardware not included Concrete Patio min 13 x 9 with 6 clearance on all sides Wood Deck min 13 x 9 with 6 clearance on all sides Panel Post Corner Panel Post Corner Post Panel Post Co...

Page 7: ...4 x 2295 5mm 5 8 x 5 1 4 x 90 3 8 Long Bar Top Y50132 513 2 512 31 8 x 69 9 x 406 5mm 1 x 2 x 16 Side Joist Y50132 512 3 501 15 9 x 85 7 x 1384 3mm 5 8 x 3 3 8 x 54 1 2 Front Back Shelf Y50132 501 1...

Page 8: ...857 2mm 1 3 8 x 2 x 33 Short Trellis D Y50132 497 2 495 34 9 x 82 6 x 857 2mm 1 3 8 x 3 x 33 Short Trellis C Y50132 495 1 499 15 9 x 133 4 x 381mm 5 8 x 5 x 15 Plaque Y50132 499 Dimensions are approxi...

Page 9: ...Lock Washer 16 5 16 Y05318 300 8 Hex Bolt 1 4 x 5 Y07718 250 T Nut 16 5 16 Y08518 300 Lock Nut 43 1 4 Y08318 203 16 1 4 Y08518 200 T Nut 96pc Wood Screw 8 x 1 1 2 Y06091 512 32pc Wood Screw 8 x 2 Y060...

Page 10: ...7 smaller or larger Dimensions are approximate and are shown to assist in the identification of parts for assembly Actual dimensions may be Hardware Identification 1 2 x 2 Y00400 005 Robertson Driver...

Page 11: ...r sprinkler line locations prior to excavating any holes D Before you discard your cartons fill out the form below The carton I D stamp is located on the end of each carton Please retain this informat...

Page 12: ...ach all three 580 Ballusters to both Rail T Bs with two 10 x 4 Wood Screws per balluster fig 2 1 B Repeat Step A seven more times to make eight Balluster Assemblies Step 2 Post Panel Assemblies Part 1...

Page 13: ...nel Post measure 14 down then place one 581 Top Horizontal with the bottom at the 14 mark Attach 581 Top Horizontal to both posts with three 8 x 3 Wood Screws per post fig 2 2 and 2 3 E There will be...

Page 14: ...Part 1 Hardware A On each Post Panel Assembly install one Room L Mount flush to the inside bottom of 528 Panel Post with one 10 x 1 1 4 Pan Screw fig 3 1 and 3 2 Fig 3 1 8 x 10 x 1 1 4 Pan Screw Room...

Page 15: ...it then attach 527 Corner Panel Posts to 190 Corner Posts with two 8 x 2 1 2 Wood Screws per Corner Post Assembly fig 3 3 and 3 4 E Repeat Steps B D to create four Corner Post Assemblies Repeat for 3...

Page 16: ...5 8 x 10 x 2 1 2 Pan Screw Room L Mount 10 x 2 1 2 Pan Screw Fig 3 6 Components 8 x Room L Mount Flush 527 Corner Panel Post 527 Corner Panel Post 528 Panel Post 190 Corner Post 190 Corner Post F Plac...

Page 17: ...out make sure it is square then attach with three 10 x 4 Wood Screws Repeat for a fourth Beam End Assembly fig 4 2 There should be two Beam End Assemblies with 485 Beam End 10 1 2 on the cut out side...

Page 18: ...x 489 Front Beam 38 1 x 139 7 x 1898 7 mm 1 1 2 x 5 1 2 x 74 3 4 4 x 026 Splice 34 9 x 34 9 x 1016 mm 1 3 8 x 1 3 8 x 40 1 x 499 Plaque 15 9 x 133 4 x 381 mm 5 8 x 5 1 4 x 15 Hardware Wood Parts 8 x 5...

Page 19: ...6 1 Each shorter end should measure 8 from 190 Corner Post to 190 Corner Post and 4 6 1 2 from 528 Panel Post to 528 Panel Post fig 6 2 Each longer end should measure 12 from 190 Corner Post to 190 C...

Page 20: ...0 1 2 faces out fig 7 1 and 7 2 B Repeat Step A for the second Corner Post Assembly on the same side 485 Beam End 10 1 2 faces out fig 7 1 and 7 2 C With a helper place one 486 Beam 57 1 2 in between...

Page 21: ...with 1 4 lock washer 5 16 flat washer and 1 4 t nut per post fig 7 3 and 7 4 H Make sure Front Beam Assembly is level then attach to Corner Post Assemblies with six 8 x 2 1 2 Wood Screws fig 7 3 and 7...

Page 22: ...ng a 1 8 drill bit pre drill a hole using the countersunk holes as a guide and attach with two 5 16 x 3 Lag Screws with 5 16 flat washer and four 8 x 3 Wood Screws Turn 488 Inner Beams over and repeat...

Page 23: ...semblies to 067 Beam 20 3 4 with six 10 x 4 Wood Screws per 067 Beam 20 3 4 fig 9 1 and 9 3 C Attach each 528 Panel Post on the short and long side to 067 Beam 20 3 4 and Inner Beam Assembly with one...

Page 24: ...sset to 486 Beam 57 1 2 with two 8 x 2 1 2 Wood Screws and to 528 Panel Post with one 8 x 3 Wood Screw Repeat for the left hand side with one 484 Arch Gusset Left fig 10 1 10 2 and 10 3 Step 10 Attach...

Page 25: ...Top Horizontal Attach gusset to Front Beam Assembly with two 8 x 2 1 2 Wood Screws and to 528 Panel Post with one 8 x 3 Wood Screw Repeat for the left hand side with one 484 Arch Gusset Left fig 10 4...

Page 26: ...et Right on the right hand side so the top fits tight to Inner Beam Assembly and the bottom fits tight to the side and flush to the front of 528 Panel Post and bottom of 581 Top Horizontal and other g...

Page 27: ...s fig 11 1 and 11 2 Hardware 5 x 1 4 x 1 3 4 Hex Bolt 5 16 flat washer x 2 1 4 lock nut 20 x 1 4 x 1 3 4 Hex Bolt 1 4 lock nut 40 x Trellis Clip 1 x 490 Short Trellis A 34 9 x 133 4 x 857 2 mm 1 3 8 x...

Page 28: ...ips with 1 4 x 1 3 4 Hex Bolt with one 1 4 lock nut fig 11 3 11 4 and 11 5 E Each Trellis Assembly will be placed in the order and staggered when attaching to the Pergola as shown in fig 11 3 495 Shor...

Page 29: ...ellis Clips with one 10 x 1 1 4 Pan Screw per clip fig 11 6 and 11 7 Hardware 8 x 10 x 1 1 4 Pan Screw Hardware 72 S12 10 x 1 1 4 Pan Screw Trellis Clip Trellis Clip 10 x 1 1 4 Pan Screw 10 x 1 1 4 Pa...

Page 30: ...rests on 026 Splice the remaining Trellis Assemblies rest directly on the Front and Inner Beam Assemblies Hardware 64 x 10 x 1 1 4 Pan Screw PG 15 Trellis Assembly B Front Beam Assembly Trellis Clip...

Page 31: ...498 Shelf Gusset A On one short side place one 516 Bar Gusset against 528 Panel Post so the top meaures 40 1 8 from the bottom of 528 Panel Post The longer end over hangs the outside of 528 Panel Pos...

Page 32: ...at the top of 501 Front Back Shelf fig 13 1 C Flush to the bottom of each joist and outside of each 502 Shelf Side Joist attach one 501 Front Back Shelf with eight 8 x 1 1 2 Wood Screws There will be...

Page 33: ...f both 498 Shelf Gussets so the front of the frame overhangs the gussets by 5 8 Attach each 502 Shelf Side Joist to each 528 Panel Post with three 8 x 2 Wood Screws per joist fig 13 2 13 3 and 13 4 St...

Page 34: ...5 1 4 x 54 1 2 E Place two 503 Shelf Tops in between 501 Front Back Shelves so the ends are flush with the outside of each 502 Shelf Side Joist then attach to each 500 Shelf Joist and 502 Shelf Side...

Page 35: ...two 8 x 1 1 2 Wood Screws per joist There will be a 5 8 overhang at the top of 501 Front Back Shelf The distance between joist should be 16 1 2 fig 14 1 C Place one 510 Bar Back agaist each joist so...

Page 36: ...5 8 Attach each 512 Side Joist to each 528 Panel Post with three 8 x 2 Wood Screws per joist fig 14 2 and 14 3 11 8 X 2 W S sets tice Bar overhangs 5 8 in front of RDWARE tach Bar Frame 5 8 8 x 2 Woo...

Page 37: ...509 End Joist to 579 Rail T B with three 8 x 2 1 2 Wood Screws Repeat for the other end of 510 Bar Back fig 14 4 and 14 5 F Attach 510 Bar Back to both 509 End Joists with two 8 x 1 1 2 Wood Screws pe...

Page 38: ...Joist with two 8 x 3 Wood Screws per gusset fig 14 6 and 14 7 H Attach both 516 Bar Gussets to each 512 Side Joist with two 8 x 3 Wood Screws per gusset fig 14 6 and 14 7 516 Bar Gusset Fig 14 6 Fig...

Page 39: ...and 501 Front Back Shelf so the tops are flush and are tight Attach 583 Bar Right to 190 Corner Post with two 8 x 1 1 2 Wood Screws and to 512 Side Joist with two 8 x 2 1 2 Wood Screws fig 14 8 and 1...

Page 40: ...510 Bar Back Attach each board to joists with twelve 8 x 1 1 2 Wood Screws per board fig 14 10 and 14 11 514 Mid Bar Top Fig 14 11 Fig 14 10 Step 14 Bar Assembly Bar Frame Part 6 515 Short Bar Top 8 x...

Page 41: ...s fig 15 1 15 2 15 3 and 15 4 Step 15 Attach Canopy Part 1 PG 26 Charleston Canopy Components 1 x Charleston Canopy with hardware Fig 15 1 Fig 15 2 Trellis Assembly A Trellis Assembly A Male Snap Fema...

Page 42: ...female snaps as a guide mark location then install the male snaps along both Beam End Assemblies and 486 Beam 57 1 2 Connect male and female snaps On the other short side repeat this step fig 15 6 an...

Page 43: ...ation on your Pergola with two 10 x 1 1 4 Pan Screws This provides warnings concerning safety and important contact information A tracking number is provided to allow you to get critical information o...

Page 44: ...44 support borrowedspaces com NOTES...

Page 45: ...45 support borrowedspaces com NOTES...

Page 46: ...mbre del Modelo Nom du mod le Model Number from front cover N mero de Modelo de la portada No du mod le page de couverture Comments Comentarios Commentaires Mail To Enviar por Correo a Envoyer par cou...

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