BORCAD Medical 4BCPPB-EIZ004 Service Manual Download | Manualshive

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BIRTHNING BED AVE 2 SERVICE MANUAL

Date

06-2017

Version

1.2

6.2.5.

Control Box

6.2.5.1.

Overview of Connectors and Terminals

Seat section actuator do not connect into another actuator connector! If the seat

section actuator is connected into a different one, the seat section actuator might be

damaged!

- 1. X1-Column actuator

– Linak LA31

- 2. X2-Column actuator

– Linak LA31

- 3. X3-Column actuator

– Linak LA31

-  4.  X4-Backrest actuator
-  5.  X5-Seat section actuator
-  6.  PRI1-2 - Transformator primary side
-  7.  SEC1-2 - Transformator secondary side
-  8.  BAT-Baterry

-  9. Mains AC input
-  10. LIG1; LIG2 - LED lighting
-  11. Service Connector
-  12. E-stop - STOP button connector
-  13. Nurse Call (basement connector)
-  14. Nurse Call (NC buttons)
-  15. Xbus - Interfaces

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Summary of Contents for 4BCPPB-EIZ004

Page 1: ...1 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 BIRTHING BED AVE 2 SERVICE MANUAL ...

Page 2: ...ht BORCAD Medical a s 2017 Translation Language Partners Translations Interpeting s r o All rights reserved All trademarks and brands are the ownership of their owners The manufacturer reserves the right to make changes to the contents of this manual relating to technical regulations effective for the product in question For that reason the contents of the present manual may differ from an updated...

Page 3: ...he Seat Section Back Section and the Head Rest 15 6 1 2 Upholstery of the Foot Section 16 6 1 3 Upholstery of the Leg Rests 16 6 1 3 1 Exchanging the Upholstery of the Leg Rest 17 6 2 Undercarriage 18 6 2 1 Castors and Control Pedals of Brakes and Direction Lockout 19 6 2 2 Power Supply Cable 20 6 2 3 Electrical Fuses 20 6 2 4 Box for Putting the Control Box Transformer and Batteries 21 6 2 5 Cont...

Page 4: ... 6 2 1 Disassembling the Seat Section 42 6 6 3 Back Section 44 6 6 3 1 Gas Springs to Lock the Stop Position of CPR Function 45 6 6 3 2 Control of CPR Function 46 6 6 3 3 Locking the Headboard 47 6 6 3 4 Disasembling the Back Section 48 6 7 Side Rails 50 6 8 Communication Interface Interfaces 51 6 8 1 List of Connectors 51 6 8 2 Interface on the Upper Frame 51 6 8 3 Back Section Interfaces 52 6 8 ...

Page 5: ... an authorised technician having been trained thereto by the BORCAD Medical a s company The charts diagrams lists of components description or any other information to assist servicing staffs when repairing any part of the product which may be repaired by servicing staffs according to the manufacturer s consideration are available with the manufacturer at your request ...

Page 6: ...VE 2 SERVICE MANUAL Date 06 2017 Version 1 2 4 5 5 6 2 Identification of the Product The label is situated on the tube of the upper frame at the back Borcad Medical a s label Linet spol s r o label US 1 2 Y 4 5 6 3 1 2 Y 3 5 6 ...

Page 7: ...ation of configuration barcode include SN date of production 3 Weight parameters 4 UDI Unique Device Identification Only for US 01 GTIN source configurator IS 11 Date of production source IS 21 SN source IS DMX code includes items 01 11 21 5 Electric parameters V intended for this Voltage system P max power consumption Int operating interval max 2min operate min 18min standstill IP level of IP pro...

Page 8: ...e to ignition sources of class 5 Warning Dangerous electric voltage Warning Pay attention This symbol links you to all the information that may help you prevent from any operating troubles To the body attachable part of type B Serial number REF Mode number int x y Designed for intermittent operation i e if the product is permanently operated for a period x it must not be consequently operated for ...

Page 9: ...use Thermal protection of the transformer Equipotentiality Designation of packaging material Keep in a dry place Designation of packaging material Attention Fragile Designation of packaging material Don t turn upside down Temperature limitation Instruction for transport Symbol for relative air humidity Instruction for transport Symbol for atmospheric pressure Designation according to Directive ES ...

Page 10: ... the foot section Safe operating load on the leg rests Warning Not to sit down on the leg rests Abbreviation Significance LED Diodes emitting light VA Power unit VGA Computing standard for PC monitoring techniques USB Universal serial bus bar LCD Liquid crystal display IT Information technologies PC Personal computer dB Unit of sound intensity hPa Unit of pressure Hz Frequency unit in the SI syste...

Page 11: ...e back section 10 70 Positioning angle of the seat section 0 18 5 Trendelenburg position 10 Positioning angle of the leg rests vertical 0 143 Positioning angle of the leg rests horizontal 60 Positioning angle of the foot section 0 22 Labels stickers material Polymeric PVC foil Patient load 240 kg 529 lb Safe operating load 255 kg 562 lb Full weight of the product with no accessories 245 kg 540 lb ...

Page 12: ...Hz Frequency 120V 60 Hz Frequency 230V 50 Hz Maximum power 340 VA Voltage of actuators 24 V Ingress protection of the birthing bed IPX4 Device class I Classification of to the body attachable part B Battery type for the wireless foot controller LR14 1 5 V 3 3 Operation Conditions Ambient temperature 10 40 Relative air humidity 30 75 Air pressure in the area 700 1060 hPa ...

Page 13: ...of chaises 7 Leg rests with leg straps 8 Headrest 9 Back handle for transportation 10 Euro lath for equipment along the seat section accessories 11 Tray on swinging holder accessories 12 Side control panel 13 Control light for power supply 14 Holder for infusion stand 15 Hand grips 16 Side rails with electric control panel 17 Central brake 18 Manual CPR levers 19 Calf support 20 Detachable bed hea...

Page 14: ...17 Version 1 2 5 List of Tools and Equipment for Servicing the Bed Tools Socket wrench set Set of screws Set of wrenches Set of socket head bits Set of torx bits Set of hex keys Knee Set of pliers Torque wrench Hammer plastic mallet Tape measure Multi meter ...

Page 15: ... of the rest area of the seat and back sections is made of one piece The back section is provided with a head rest belt being part of the upholstery of the back section to attach the head rest to the back section 1 Head rest 2 Seat section area 3 Back section area 4 Silicon pin 40mm 5 Silicon pin 25mm 6 Identification label of the upholstered section 7 Head rest belt 8 Lath to secure the head rest...

Page 16: ...E MANUAL Date 06 2017 Version 1 2 6 1 2 Upholstery of the Foot Section 1 Upholstery identification label 2 Silicon pin 40mm 6 1 3 Upholstery of the Leg Rests 1 Left leg rest 2 Right left rest 3 Plate to catch the upholstery to the leg rest ...

Page 17: ...sion 1 2 6 1 3 1 Exchanging the Upholstery of the Leg Rest 1 Click off the plate for fixing the upholstery from RAPID pin Picture 6 1 3 1 2 Push the upholstery down towards the seat section and remove the upholstery Picture 6 1 3 2 Picture 6 1 3 1 Picture 6 1 3 2 ...

Page 18: ...nd control pedals of brakes and directional lockout 2 Power supply cable 3 Electrical fuses 4 Cable to connect the Nurse Call system 5 LED under bed lighting 6 Infusion stand holders 7 Covers of the control box and batteries 8 Box for putting the control box transformer and batteries 9 Control box 10 Transformer 11 Battery 12 Cover of the column cables ...

Page 19: ...G BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 2 1 Castors and Control Pedals of Brakes and Direction Lockout 1 Castor R150 with brake 2 Castor R150 with brake and direction lockout 3 Castor R150 for free movement ...

Page 20: ...20 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 2 2 Power Supply Cable 6 2 3 Electrical Fuses For 230VAC 2x T 3 15AL 250V 5x20mm For 120VAC 2x T 6 13AL 120V 5x20mm ...

Page 21: ...21 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 2 4 Box for Putting the Control Box Transformer and Batteries ...

Page 22: ...rent one the seat section actuator might be damaged 1 X1 Column actuator Linak LA31 2 X2 Column actuator Linak LA31 3 X3 Column actuator Linak LA31 4 X4 Backrest actuator 5 X5 Seat section actuator 6 PRI1 2 Transformator primary side 7 SEC1 2 Transformator secondary side 8 BAT Baterry 9 Mains AC input 10 LIG1 LIG2 LED lighting 11 Service Connector 12 E stop STOP button connector 13 Nurse Call base...

Page 23: ...23 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 2 5 2 Block Diagram of Connecting the Control Box for a 230VAC Set ...

Page 24: ...24 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 2 5 3 Block Diagram of Connecting the Control Box for a 120VAC Set ...

Page 25: ...perature of switching 130 C part of battery wiring Accessories 1 piece of pressure plate 2 pieces of rubber 6 2 6 2 Transformer for 120VAC Prim 0 120V Fuses 2x T 6 3AL 125V 5x20mm Sec 0 24V 12A idle max 26 2V Operating intervals 2 min switched on 18 min switched off Frequency 50 60Hz Thermal fuses o Reversible thermal fuse temperature of switching 100 C inside transformer primary side o Irreversib...

Page 26: ...ct BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 2 7 Battery 1 Thermal fuse of the batteries irreversible 130 C 2 Emergency fuse 25A 32V 3 Connector for connecting the cable from the control box ...

Page 27: ...THNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 2 8 Under Light of the Bed 1 Under light of the bed right one 2 Under light of the bed left one For getting connected to the control box see Chapter 6 2 5 1 ...

Page 28: ...28 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 2 9 Infusion Stand Holders 1 Right one 2 Left one ...

Page 29: ...ED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 2 1 3 4 6 3 Lift Column The lift column includes also the following important parts 1 Column profiles 2 Column actuator 1 3 3 Actuator flange 4 Console for a bundle of cables ...

Page 30: ...tors going to the control box with the exclusion of the power supplying cable and the Nurse Call cable going to the connector from behind on the frame of the bed After that pull all the cables through the opening in the frame Picture 6 3 1 2 Picture 6 3 1 1 Picture 6 3 1 2 3 Unbolt the interface cover from beneath of the upper frame Picture 6 3 1 3 4 Unbolt the cable attaching part Picture 6 3 1 4...

Page 31: ...he earthing wires Picture 6 3 1 5 6 Unbolt the consoles for cables from beneath of the upper frame Picture 6 3 1 6 Picture 6 3 1 5 Picture 6 3 1 6 7 Fix the upper frame holder Picture 6 3 1 8 8 Unbolt the console for a bundle of cables Picture 6 3 1 7 Picture 6 3 1 7 Picture 6 3 1 8 ...

Page 32: ...cture 6 3 1 10 Picture 6 3 1 9 Picture 6 3 1 10 11 Unscrew the upper frame from the top of column profile Picture 6 3 1 11 During this step the upper aluminium profile is generally loosen Only tight slidings stones hold the profile It will tend to fall down That is why you have to secure it against falling 12 Hold the frame and unscrew the actuator flange Picture 6 3 1 12 During this step the uppe...

Page 33: ...ame pull the cables Picture 6 3 1 13 through the opening in the frame Picture 6 3 1 14 Picture 6 3 1 13 Picture 6 3 1 14 14 Brake the bed and turn it to the left side Picture 6 3 1 15 Support the frame for better manipulation 15 Remove the cable cover Picture 6 3 1 16 Picture 6 3 1 15 Picture 6 3 1 16 ...

Page 34: ... 17 Unbolt the actuator on the column Picture 6 3 1 18 Picture 6 3 1 17 Picture 6 3 1 18 18 Unbolt the attachment of the column profile to the undercarriage frame Picture 6 3 1 19 During this step the column gets generally loosen and it must be held for a while not to fall down Picture 6 3 1 19 19 Remove the lift column ...

Page 35: ...ack and seat sections 2 Placing the pin of the seat section actuator 3 Placing the pin of the back section actuator 4 Pin of the bowl 5 Placing the upper frame interface 6 Console for fastening to the lift column 7 Placing the pin of the foot section 8 End switch of the foot section Trendelenburg anti collision protection ...

Page 36: ...6 5 Leg Rest 6 5 1 Disassembling the Leg Rests 1 Unbolt the locking part of the pin Picture 6 5 1 1 2 Pull the pin out Picture 6 5 1 2 Picture 6 5 1 1 Picture 6 5 1 2 The leg rest comprises the following parts 1 Upholstery 2 Controllers 3 Calf support 4 Arm of the leg rest ...

Page 37: ...astic cover 6 Locking nuts 7 Screws for adjustment of the tightness of movement of the calf support 6 5 2 1 Setting of calf support resistance against the calf pressure 1 Undo the plastic cover screw number 5 2 Release the locking nuts number 6 3 Get the screws number 7 tight or loose and try the movement 4 Set the accurate tightness the calf support has to be resistant to the pressure of calf whe...

Page 38: ...38 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 6 The Loading Area The loading area comprises the following parts 1 Foot section 2 Seat section 3 Back section ...

Page 39: ... 2 1 Gas spring 1000N 2 Locking screw of the gas spring pin 3 Gas spring 180N 4 Anchoring the gas spring pin 5 Control heads of the gas spring 6 Bowden parts of thin cables 7 Adjusting the tightening of thin cables 8 Control levers of the foot section 6 6 1 Foot Section ...

Page 40: ...ERVICE MANUAL Date 06 2017 Version 1 2 6 6 1 1 Composition of Placing Gas Springs 1 Pin to lock end positions of the foot section 2 Opening to catch the thin cable 3 Arresting house to secure the back end position of the foot section ...

Page 41: ...41 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 6 1 2 Composition of the Foot Section Control Part ...

Page 42: ...ion to its zero position parallel with the floor level 2 Remove the e ring and a washer from the pin of the seat section actuator from the seat section side Picture 6 6 2 1 1 3 Remove the pin of the seat section actuator Picture 6 6 2 1 2 Picture 6 6 2 1 1 Picture 6 6 2 1 2 The seat section has the following parts 1 Seat area 2 Bronze sliding casing ...

Page 43: ...1 3 6 6 2 1 4 Picture 6 6 2 1 3 Picture 6 6 2 1 4 6 Tap on the pin just only a little to unlock the seat section Do it using the pin of the seat section actuator to be a punch away pin there Picture 6 6 2 1 5 7 Pull out the washers Picture 6 6 2 1 6 8 Repeat steps 6 and 7 for both right and left side 9 Now you can remove the whole seat section Picture 6 6 2 1 5 Picture 6 6 2 1 6 ...

Page 44: ...Version 1 2 6 6 3 Back Section 1 Right plastic cover of the back section 2 Left plastic cover of the back section 3 Set of gas springs to lock the stop position of CPR function 4 Control of CPR function 5 Right interface 6 Left interface 7 Locking the headboard ...

Page 45: ...45 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 6 3 1 Gas Springs to Lock the Stop Position of CPR Function ...

Page 46: ...46 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 6 3 2 Control of CPR Function 1 Right side 2 Left side ...

Page 47: ...47 Project BIRTHNING BED AVE 2 SERVICE MANUAL Date 06 2017 Version 1 2 6 6 3 3 Locking the Headboard ...

Page 48: ...and disconnect cables from the left back section interface getting it connected to the interface of the upper frame Viz Chapter 6 8 3 1 5 Disconnect the earthing wire and loosen the bottom bolt of CPR carrier to be able to disengage the cables Picture 6 6 3 4 1 6 Pull the cables through below CPR carrier and disengage the cables Picture 6 6 3 4 2 Picture 6 6 3 4 1 Picture 6 6 3 4 2 7 Cut off the t...

Page 49: ...ased and it s necessary to hold it for a while or to secure it from falling down 10 Lean the back section against the ground using the back section actuator Put a mat under the actuator Picture 6 6 3 4 5 11 Underlay the area between the back section and the upper frame Picture 6 6 3 4 6 Picture 6 6 3 4 5 Picture 6 6 3 4 6 12 Slide out the pins carrying the back section Picture 6 6 3 4 7 13 Careful...

Page 50: ...l 3 Pressure ring adjusting toughness of the side rail movement 4 Side rail interface 5 Plate underneath the controller 6 Dampers The pressure of the pressure ring 3 must be set so that the side rail goes down spontaneously into their end positions At the same time it can t be too loose to prevent from any gaps produced by pushing the side rail from the side ...

Page 51: ... into the Interface connectors is allowed to be random For an overview of connections see Chapter 6 2 5 2 and 6 2 5 3 Block Diagrams 6 8 2 Interface on the Upper Frame The interface is placed from below of the upper frame 1 Connection for manual control 2 Pressure plate to secure cables 3 Connection to the left back section interface 1 Nurse Call 2 X Bus 3 E Stop 4 Strap of the Foil Controler ...

Page 52: ... the left back interface There s an interconnecting bundle of cables going from the left back interface to the right back interface 6 8 3 1 Left Back Section Interface 1 Left sideboard 2 Back controller left one 3 Main controller left one 4 Connection to the interface on the upper frame 5 Connecting cables of the left and right interface 6 Interface left one 7 Bolt for GN YE grounding wire ...

Page 53: ... Bus 4 E Stop 5 Back controller right one 6 Main controller right one 7 Interface right one 8 Cables to interconnect the left and right interface 9 Bolt for GN YE grounding wire Right back section interface includes accelerometer After replacement of the right back section interface is necessary to set this accelerometer See chapter 6 8 3 2 1 ...

Page 54: ...aded backrest movement When the backrest actuator current is cutted the inertia of backrest movement will finally get the backrest into 0 position 2 On right back section controller press at once this buttons o Trendelenburg o Underlightning o Locking button 3 Hold the buttons and wait until the red LED of the locking button a starts to shine b after next 2 seconds stops shining 4 Now the accelero...

Page 55: ...1 2 6 8 4 Interfaces in the Side Rails These interfaces are fixed to the controller plates on the side rails using two adhesive tapes 1 Side rail interface 2 Side rail controller 3 Controller plate 4 Cable bundle of the side rail 5 GN YE grounding wire 6 Adhesive tapes ...

Page 56: ...nied by acoustic signal This RESET operation will reset the AVE 2 processor This reset will turn off activated overcurrent protections for actuators 7 2 Acoustic Signalling Bed giving off acoustic signal while pushing any button YES Actuator functions still working on NO Acoustic signal just when pushing the Trendelenburg button The foot section isn t in its edge position bad micro switch of the f...

Page 57: ...ton and giving off acoustic signal The foot section isn t in its edge position bad micro switch adjustement of the foot section YES Pilot light showing connection to the network shines NO Problem with power supply you have to check the power supply cable NO Pilot light of actuator connectors in the control box control box failure YES Power overload to actuator RESET is necessary Checking the conne...

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