Section 04
ENGINE
Subsection 03
(REMOVAL AND INSTALLATION)
LMR2000_051_04_03A.FM
04-03-3
Removal of Remaining Components
To prevent excessive oil spillage, use a hose pinch-
er (P/N 295 000 076).
TYPICAL
Lift engine until oil injection pump supply line is
reachable. Install a hose pincher on each line then
disconnect.
NOTE:
When disconnecting oil tube, a salvaged
tube with a plugged end can be used to plug the
engine nipple to prevent oil spillage.
Disconnect RED positive cable from starter post
and ground cable.
Carefully lift engine out of boat.
CAUTION:
Be careful not to scratch body with
engine support or to hit any component.
Tuned Pipe
To remove tuned pipe/exhaust manifold, refer to
EXHAUST SYSTEM.
CLEANING
Wipe off any spillage in bilge. Clean with a bilge
cleaner.
Clean external parts of engine.
INSTALLATION
Installation of engine in boat is essentially the re-
verse of removal procedures. However, pay par-
ticular attention to the following.
Rubber Mount, Shim and Screw
Check tightness and condition of rubber mounts. If
rubber mounts have been removed, apply Loctite
243 on screw threads. Torque screws to 25 N•m
(18 lbf•ft).
CAUTION:
Strict adherence to this torque is im-
portant to avoid damaging threads of alumi-
num insert in bilge.
Engine Support
Apply Loctite 243 to rear engine support screws
and torque to 24 N•m (17 lbf•ft).
TYPICAL
1. Torque engine support screws to 24 N•m (17 lbf•ft)
Oil Injection Hoses
Make sure to reinstall hoses before completely
lowering engine in bilge.
Positive Starter Cable
Torque nut of positive starter cable to 6 N•m (53
lbf•
in
). Apply dielectric grease on terminal and
nut.
Engine/Jet Pump Alignment
Alignment is necessary to eliminate possible vi-
bration and/or damage to components. Check
alignment of engine using the following alignment
tool.
TOOL PREPARATION
From alignment support plate kit (P/N 529 035
506). Assemble alignment plate with support, as
shown in the next photo. Secure plate using
screws and washers.
NOTE:
Use plate (P/N 529 035 507) for the 155.6 mm
(6-1/8 in) jet pump.
CAUTION:
Ensure that both parts are clean be-
fore assembly.
A01B2JA
295 000 076
1
F07F12B
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