Section 08
ELECTRICAL SYSTEM
Subsection 08
(STARTING SYSTEM)
08-08-6
LMR2000_069_08_08.FM
STARTER ASSEMBLY
Reverse the order of disassembly to reassemble
starter. However, attention should be paid to the
following operations.
Install new O-rings and gaskets.
Insert thrust washers
no. 19
onto armature shaft.
1. Non-metallic surface on this side
Install the 3 washers
no. 8
onto armature shaft.
When installing end covers
no. 3
and
no. 10
to
yoke, align index marks.
Apply Loctite 271 (red) on through bolts
no. 5
and
torque to 6 N•m (53 lbf•
in
).
STARTER INSTALLATION
Installation is essentially the reverse of removal
procedure. However, pay particular attention to
the following.
Make sure that starter and engine mating surfaces
are free of debris. Serious trouble may arise if
starter is not properly aligned.
Screw
Apply Loctite 243 to Allen screws
no. 16
of starter
bracket and torque to 10 N•m (89 lbf•
in
).
Nut
Connect the RED positive cable to the starter and
torque nut
no. 17
to 6 N•m (53 lbf•
in
). Apply di-
electric grease on terminal and nut.
TYPICAL
1. Torque nut to 6 N•m (53 lbf•
in
), apply dielectric grease and install
protection cover
2. Negative BLACK cable
3. Apply Loctite 243 to threads and torque screw to 10 N•m
(89 lbf•
i
n
)
F06H1HA
1
WARNING
Always connect RED positive cable first then
BLACK negative cable last. Whenever con-
necting the RED positive cable to the starter
motor make sure the battery cables are dis-
connected to prevent electric shock.
F06H35B
2
1
3
3
Summary of Contents for Sea-Doo SPORTSTER LE
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