BOMBARDIER Quest Max 2004 Operator'S Manual Download Page 108

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106

NOTE:

The same oil lubricates both

engine and transmission. For improve
overall performance and wear protec-
tion use

Bombardier synthetic oil

(

P/N 293 600 039

). This is a special

synthetic oil formulated for clutch type
gearbox.

Traxter MAX Series

CAUTION:

Use of synthetic or synthet-

ic blend oil, other than Bombardier
synthetic oil 5W40 (P/N 293 600 039),
may cause clutch slippage.

Oil Viscosity

Quest MAX and Traxter MAX Series

SAE 10W40 is recommended for sum-
mer time while SAE 5W30 is recom-
mended for winter time.

Other viscosity should be used if the
average temperature is outside the
range of the recommended oil. See
chart below.

BOMBARDIER SYNTHETIC OIL 5W40 (P/N 293 600 039)

SAE 10W30

SAE 10W40

SAE 15W40

SAE 20W50

°C

°F

-10

-20

-30

140

120

100

-20

SAE 5W30

V01A38M

vmo2004_011a.book Page 106 Thursday, May 15, 2003 1:46 PM

Summary of Contents for Quest Max 2004

Page 1: ......

Page 2: ...rdier Inc or its subsidiaries 2003 Bombardier Inc All rights reserved The Safety Alert Symbol indicates a potential personal injury hazard WARNING Indicates a potentially hazardous situation which if...

Page 3: ...t this document the masculine is used to denote the masculine or feminine The information and components system descriptions contained in this document are correct at the time of pub lication Bombardi...

Page 4: ...eral Operating and Safety Precautions 46 Uphill Driving 47 Downhill Driving 47 Side Hilling 47 Drop Offs 47 Riding Techniques 48 Routine Maintenance 55 HANG TAG 56 LOCATION OF THE IMPORTANT LABELS 57...

Page 5: ...sion Lever 88 6 Multi Function Switch 89 7 Indicator Lights Cluster 92 8 Speedometer 94 9 Rear Passenger Grab Handles 96 10 Ignition Switch 96 11 Choke Knob Lever 97 12 Fuel Tank Cap 98 13 Fuel Gauge...

Page 6: ...d Preseason Preparation 119 CARGO AND TRANSPORTATION 120 Cargo 120 Transportation 121 MAINTENANCE INFORMATION MAINTENANCE CHART 124 MAINTENANCE 126 Engine Transmission 126 Carburetor 131 Air Intake Sy...

Page 7: ...mage vehicle components NOTE Indicates supplementary infor mation needed to fully complete an in struction Although the mere reading of such in formation does not eliminate the haz ard the understandi...

Page 8: ...dically change from time to time and from season to season Riding on sand is different than riding on snow or through forests or marshes Each location may require a greater degree of awareness and ski...

Page 9: ...should be 12 years old or more and must be capable of keeping his feet on footrests and his hands on grab handles at all times when he is seated on this vehicle Passenger should always hold on to rear...

Page 10: ...8...

Page 11: ...SAFETY INFORMATION 9 SAFETY INFORMATION...

Page 12: ...w greater distance for braking Never operate this vehicle on any paved surfaces including sidewalks drive ways parking lots and streets Never operate this vehicle on any public street road or highway...

Page 13: ...lean sharply to one side Go straight down the hill where possible Always keep in mind that you are carrying a passenger Always follow proper procedures for crossing the side of a hill as described fur...

Page 14: ...er modify this vehicle through improper installation or use of accessories Only use approved Bombardier accessories Do not install passenger seats or use the racks to carry more than one passenger Nev...

Page 15: ...s vehicle without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on diff...

Page 16: ...endation can lead to severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed t...

Page 17: ...THE HAZARD No one under 12 should be riding on this vehicle WARNING POTENTIAL HAZARD Failure to respect the physical limitations of the passenger WHAT CAN HAPPEN A passenger that cannot completely lea...

Page 18: ...one passenger reduces your ability to balance and control this vehicle Could cause an accident resulting in harm to you and or your passengers HOW TO AVOID THE HAZARD Never carry more than one passen...

Page 19: ...are designed for off road use only not for use on pavement Paved surfaces may seriously affect handling and control of the vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZAR...

Page 20: ...ts roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many stat...

Page 21: ...s of a severe head injury or death in the event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding w...

Page 22: ...enger to fall off Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death of passenger and or operator H...

Page 23: ...which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op erating conditions and your experience The vehicle handling stabilit...

Page 24: ...empting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident for the operator and the passenger including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such a...

Page 25: ...rating condition Always follow the inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Se...

Page 26: ...reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rea...

Page 27: ...ough time to react Could result in the vehicle overturning passenger ejection or loss of con trol HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be...

Page 28: ...including an overturn or passenger ejection HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control t...

Page 29: ...rocedures for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not forget the operator is responsible for the safety o...

Page 30: ...OW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abilities Practice without and with passenger on smaller hills before attempting larger hills Always re...

Page 31: ...r is responsible for the safety of the passenger In doubt disembark the passenger before climbing hill Always remember that the vehicle handling stability and braking distance may be affected when rid...

Page 32: ...eck the terrain carefully before you start down any hill Do not forget the operator is responsible for the safety of the passenger In doubt disembark the passenger before climbing hill Always remember...

Page 33: ...re executing Never attempt to turn the vehicle around on any hill until you have mas tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turn...

Page 34: ...ake after you are stopped First disembark the passenger then you Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep operator and passenger weight uphil...

Page 35: ...ible for the safety of the passenger In doubt dis embark the passenger before riding over obstacles Always remember that the vehicle handling and stability may be affected when riding with a passenger...

Page 36: ...jection HOW TO AVOID THE HAZARD Never attempt this maneuver with passenger Always remember that this vehicle handling and stability may be affected when riding with a passenger Learn to safely control...

Page 37: ...hicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Water should not go above footre...

Page 38: ...ou could hit an obstacle or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle Whe...

Page 39: ...res on this vehicle or operation of this vehicle with improper or uneven tire pressure may cause loss of control and increas es the risk of an accident HOW TO AVOID THE HAZARD Always use the size and...

Page 40: ...tions could lead to an ac cident HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of accesso ries All parts and accessories added to this vehicle should be approv...

Page 41: ...O AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator and passenger as well as other loads and added accessories Cargo should be properly distributed and securel...

Page 42: ...nsporting inflammable or dangerous material can lead to explosions WHAT CAN HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material WARN...

Page 43: ...collisions which may result in injury includ ing death Become completely familiar with the operational controls and the general opera tion of the vehicle before venturing into off road conditions Prac...

Page 44: ...res and wheel rims for excessive wear or damage i Check tire air pressure j Secure all cargo and storage compartments k Check backrest condition l Check passenger grab handles condition m Educate the...

Page 45: ...pe of clothing will provide you protec tion from some of the minor hazards you may encounter en route Operator and passenger must never wear loose clothing such as a scarf that may get entangled in th...

Page 46: ...slopes If a trailer is used behind the vehicle make sure that its hitch is compatible with the one on the vehicle Make sure the trailer is horizontal with the vehicle In some instances a special exten...

Page 47: ...ls or emergency equip ment Find out where you can get additional gasoline and oil Be prepared for the possible conditions you may encounter An emergency first aid kit should always be a consideration...

Page 48: ...ration Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain always choose an alternate route In off road operation power and tractio...

Page 49: ...vehicle can climb slopes that are steeper than it can safely descend There fore it is essential to assure that a safe route exists to descend a slope before you climb it Decelerating while negotiatin...

Page 50: ...y can be hit or snagged by passing obstacles or may contact the wheels Your passenger must keep his hands on grab handles and his feet on footrests at all times Even though there is an adequate suspen...

Page 51: ...fter the vehicle leaves the water The vehicle braking distance may be affected when riding with a passenger Safely reduce speed when riding with a passenger Allow greater distance for braking Mud or m...

Page 52: ...watchful of the conditions When you ride with a passenger drive slowly When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag This will help make your locatio...

Page 53: ...e safety of the passenger and in doubt disembark the pas senger before getting through the obstacles Small rocks or fallen trees may be safely crossed approach at a 90 angle Stand on the footrests whi...

Page 54: ...the vehicle to lift from the ground and fall back on you If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards apply the brake being careful not to slide Dismount pa...

Page 55: ...remember that the vehicle handling stability and braking distance may be affected when riding with a passenger If you decide to keep your passenger the passenger must synchronize its move ments with...

Page 56: ...decide to keep your passenger the passenger must synchronize its move ments with yours This is one of the most risky types of riding since it may drastically change the balance of the vehicle It shou...

Page 57: ...your authorized Bombardier ATV dealer is always willing to help Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty In...

Page 58: ...he vehicle If a label comes off or becomes hard to read please contact an authorized Bombardier ATV dealer for replacements Any person who rides this vehicle should read and understand this informatio...

Page 59: ...on your vehicle If missing or damaged they can be replaced free of charge See an authorized Bombardier ATV dealer NOTE The following illustrations used in this Operator s Guide are a general rep resen...

Page 60: ...58 SAFETY INFORMATION V04M0GL 10 3 2 5 6...

Page 61: ...SAFETY INFORMATION 59 Traxter MAX Series V01A5EL 2 6 5 4 7 11 5 3 1 9 8...

Page 62: ...ND TRAXTER MAX SERIES Label 3 QUEST MAX AND TRAXTER MAX SERIES Label 4 QUEST MAX AND TRAXTER MAX SERIES Label 5 QUEST MAX AND TRAXTER MAX SERIES Label 6 QUEST MAX AND TRAXTER MAX SERIES Label 7 QUEST...

Page 63: ...SAFETY INFORMATION 61 Label 8 QUEST MAX AND TRAXTER MAX SERIES Label 9 QUEST MAX SERIES TRAXTER MAX SERIES Label 10 QUEST MAX SERIES V01M0ZY V01M12Y V01M0VY V04M08Y...

Page 64: ...62 SAFETY INFORMATION Label 11 QUEST MAX SERIES TRAXTER MAX SERIES V01M0NL 704 900 625 V01M0XL...

Page 65: ...SAFETY TRAINING 63 SAFETY TRAINING...

Page 66: ...milies Successful completion of the training course is required to complete the sale of the 2 UP vehicle The 2 UP vehicle allows you to ride with one passenger Remember you should never allow passenge...

Page 67: ...ective footrests at all times and why yourpassengershouldalways hold the grab handles while riding 4 Why you and your passenger should not use alcohol or drugs prior to operating your vehicle 5 Why yo...

Page 68: ...the owner s permission Do not ride in areas where your Trax ter Max might cause permanent dam age Do not attempt maneuvers that ex ceed your ability Always know where you are and where you are going E...

Page 69: ...t read and understand the Op erator s Guide Pre Operating Check You must do a pre operating check to assure the vehicle is in safe and proper working order every time you use it Body Posture You and y...

Page 70: ...l valve 4 Make sure fuel and oil caps are tight 5 Secure front and rear of vehicle Law Observance Refer to section I C Recap Questions and answers Review of the CPSC injury and death data Review of sa...

Page 71: ...the important points of the Operator s Guide 1 Table of Contents 2 Notice Page 3 Special Safety Messages 4 Operation Warnings 5 Riding Tips 6 Warning Labels 7 Vehicle Identification Number 8 Controls...

Page 72: ...5 long sleeve shirt 6 long Pants 7 elbow pads optional 8 knee pads optional 9 kidney belt optional C Basic Maneuvers Drive the course performing all of the basic maneuvers described in the attached DR...

Page 73: ...strate each maneuver and then have the trainee repeat the following mini mum number of repetitions Maneuver 1 Starting and stopping practice on a large oval course minimum repetition once counterclock...

Page 74: ...clockwise and two counterclock wise TYPICAL 1 Reverse range Maneuver 4 Slalom minimum repetition three times TYPICAL 1 Finish of last maneuver While reading this Operator s Guide remember that V01A4H...

Page 75: ...ies left right or straight on command 3 Finish of last maneuver 4 Instructor signal panic turnout Maneuver 6 Riding over obstacle minimum repe tition once with left wheels once with right wheels and o...

Page 76: ...repetition once each direction TYPICAL 1 Down 2 Uphill 3 Stop and start here A Traverse Maneuver 8 U turn and K turn minimum repeti tion one time TYPICAL K TURN ON HILL WHERE AND IF AVAILABLE 1 Uphill...

Page 77: ...mbardier 2 Up Vehicle Safety Videocassette Review the Bombardier 2 UP vehicle Safety Videocassette with your trainee Make sure to answer any questions your trainee may have Section III Operator s Guid...

Page 78: ...have a starting area long enough so the operator has enough time to think about the next maneuver before he has to execute it Should incorporate a braking area at least 9 m 30 ft long in which the tra...

Page 79: ...e hill to practice traversing minimum repetition once each direction If there is no hill available make sure to review the description of the maneuver in the Operator s Guide with the trainee 8 K Turn...

Page 80: ...__________________________________________________________ EXERCISE PASS FAIL 1 Starting and stopping 2 Turning 3 Sharp turns 4 Slalom 5 Quick stops 6 Riding over obstacles 7 Traversing hills if there...

Page 81: ...79 VEHICLE INFORMATION...

Page 82: ...ier ATV dealer to complete war ranty claims properly No warranty will be allowed by Bombardier Inc if the engine identification number EIN or vehicle identification number VIN is removed or mutilated...

Page 83: ...ul life when operated and maintained according to the instructions supplied A non compliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropri...

Page 84: ...ent do not apply to some models In these cases their reference numbers are deliberately missing in the illustrations Some controls instruments equipment are optional on some models Quest MAX Series V0...

Page 85: ...83 V04A0PL 17 12 21 20 23 24 26 9 14 13 15 5 9 24 20 23 21...

Page 86: ...84 Traxter MAX Series V01A5BL 7 7 8 6 3 21 5 13 2 1 11 10 12 9 26 4 25 18 21 17 16 17 14 22 20 27 29 19 28...

Page 87: ...85 V01A55M 21 24 23 15 12 6 17...

Page 88: ...ries Located on the right side of handlebar When compressed the brake is ap plied When released it should auto matically return to its original position Braking effect is proportional to the force app...

Page 89: ...le such as doing a K turn during transportation or when the vehicle is not in operation To engage mechanism Squeeze brake lever and maintain while moving lever lock Brake lever is now com pressed and...

Page 90: ...A 5 position lever P R N H and L To change the transmission position completely stop vehicle then move le ver to the desired position while pull ing lever upward Do not force lever If unable to shift...

Page 91: ...ow speed range to pull any load or to climb a steep slope 6 Multi Function Switch Quest MAX Series The multi function switch is located on the left side of handlebar 1 Multi function switch The contro...

Page 92: ...gine stop switch Start Button Located above the engine stop switch 1 Start button To start engine place the engine stop switch to RUN Press and hold the start button Release immediately after engine i...

Page 93: ...rform another gear shift There are 5 gears in high and low gear positions On Traxter MAX series all models feature a manual autoshift selector lo cated beside headlamp dimmer switch at the bottom of t...

Page 94: ...hts Cluster Quest MAX and Traxter MAX Series NOTE When first turning switch to ON either position all indicator lights will turn on for a brief moment This val idates their operation Thereafter only t...

Page 95: ...Engine temperature 2 Oil pressure 3 Neutral 4 Reverse 5 Park Traxter MAX Series 1 Engine 2 High intensity 3 Auto autoshift mode 4 Reverse 5 Neutral If REVERSE and NEUTRAL lights flash continuously it...

Page 96: ...er engine starting stop engine Check engine oil level Refill if necessary If the oil level is good see an authorized Bombardier ATV dealer Do not use the vehicle until repaired High Intensity BLUE Tra...

Page 97: ...om miles to kilo meters or vice versa NOTE A dash appears on the left side of the LCD display to indicate which unit is used This speedometer being used on many models it is factory pre set However if...

Page 98: ...ometers depending which unit is selected 9 Rear Passenger Grab Handles Quest MAX and Traxter MAX Series The grab handles are located on each side of passenger seat 1 Grab handles 2 Passenger seat The...

Page 99: ...ly 6 min utes the MPEM Multi Purpose Elec tronic Module will shut down to cut all electrical system functions Simply turn the key to OFF then to ON to re gain normal use 11 Choke Knob Lever Traxter MA...

Page 100: ...ply to carburetor CAUTION Turn valve to OFF posi tion when the vehicle is not being operated or when transporting ON Allows fuel to flow to carburetor This is the normal position for operation of the...

Page 101: ...n released it should return to its original position Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain NOTE The brake will have also an ef f...

Page 102: ...er the tool box Remove plug to allow draining when necessary Reinstall plug when finished TYPICAL 1 Removing cover 2 Tool box It also contains this Operator s Guide and an ATV Winch Operator s Manual...

Page 103: ...llows the removal of seat to give access to engine compartment Quest MAX and Traxter MAX Series 1 Seat 2 Seat latch Seat Removal Quest MAX and Traxter MAX Series Pull latch upward while gently lifting...

Page 104: ...d on rear axle Convenient hitch to install a ball to tow a trailer or other equipment Install the proper ball size as per trailer manufacturer recommen dations Refer to SPECIFICATIONS for carrying loa...

Page 105: ...accessories Two wires are hidden in the wiring harness at the rear ofvehicle SeeanauthorizedBombardier ATV dealer for more details 26 Fuses Quest MAX and Traxter MAX Series The electrical system is p...

Page 106: ...Manual for more informations concerning the instructions for use the winch safely 29 Fairlead Quest MAX XT and Traxter MAX XT Located on the front skid plate 1 Front skid plate 2 Fairlead The fairlead...

Page 107: ...to engine base only Fuel Level Engine Transmission Oil Quest MAX and Traxter MAX Series Recommended Oil Use 4 stroke mineral based engine oil that meets or exceeds the require ments for API service cl...

Page 108: ...er than Bombardier synthetic oil 5W40 P N 293 600 039 may cause clutch slippage Oil Viscosity Quest MAX and Traxter MAX Series SAE 10W40 is recommended for sum mer time while SAE 5W30 is recom mended...

Page 109: ...l It should be near or equal with the upper mark TYPICAL 1 Full 2 Add 3 Operating range To add oil remove the dipstick Quest MAX series or unscrew filler cap Traxter MAX series Add a small amount of o...

Page 110: ...r NOTE When checking level at tem perature lower than 20 C 68 F it may be slightly lower than MIN mark Add coolantup to MAX mark if required Use a funnel to avoid spillage Do not overfill Properly rei...

Page 111: ...rake fluid in reservoir for proper level It should be above MIN mark Add fluid as required Do not overfill Clean filler cap before removing CAUTION Use only DOT 4 brake flu id from a sealed container...

Page 112: ...olyte Level Place the vehicle on a level surface Check electrolyte level by the rear left inner fender Use a flashlight if neces sary Do not use an open flame The electrolyte should be between low er...

Page 113: ...st MAX Series Anewbeltrequiresabreak inperiodof50 km 30 miles Avoid strong acceleration deceleration pulling a load or high speed cruising 10 Hour Inspection Quest MAX and Traxter MAX Series As with a...

Page 114: ...d If you transport cargo respect load capacity Ensure cargo is properly secured to the racks If you are pulling a trailer or other equipment ensure it respects the tongue capacity and towing capaci ty...

Page 115: ...tart engine place the engine stop switch to RUN position insert key in ignition switch and turn to ON then press start button Traxter MAX Series The engine can be started in any gear from 1 to 5 To st...

Page 116: ...d engine and make it hard to start Refer to SPECIAL PROCEDURES if this oc curs When the engine is warm push the choke lever to OFF and release brakes QUEST MAX SERIES 1 OFF position TRAXTER MAX SERIES...

Page 117: ...transmission lever is engaged in the park position Shift to 1st gear for the Traxter MAX series Release brakes CAUTION Make sure parking brake is fully disengaged before operating the ATV Quest MAX S...

Page 118: ...xter MAX Series CAUTION When changing from for ward to reverse or vice versa always completely stop the vehicle and apply the brake prior to moving the trans mission lever The same procedures as SHIFT...

Page 119: ...ry the following Ensure air ducts are not obstructed Check and clean radiator fins See MAIN TENANCE section Reduce vehicle speed but try to keep vehicle moving to supply air to radiator If engine is s...

Page 120: ...lights clean Emergency Shifter Traxter MAX Series If the shifting system is not operation al you may use the emergency shifter It allows transmission gear change when the vehicle is not in motion You...

Page 121: ...river in tool box Replace seat Storage and Preseason Preparation Quest MAX and Traxter MAX Series When a vehicle is not in use for more than one month proper storage is a necessity See an authorized B...

Page 122: ...ured and properly distributed on the rack s before operating the vehicle Safely reduce speed when car rying cargo or pulling a trailer Allow greater distance for breaking Always secure cargo as low as...

Page 123: ...t bumper and rear by the frame CAUTION Attaching vehicle at other locations may damage the vehicle Front Location Quest MAX and Traxter MAX Series TYPICAL V01A53L FRONT 40 kg 90 lb Includes FRONT rack...

Page 124: ...122 Rear Location Quest MAX and Traxter MAX Series WARNING Do not tow this vehicle behind a car or other vehicle Use a trailer V01A3MY...

Page 125: ...123 MAINTENANCE INFORMATION...

Page 126: ...cts and radiator fins I I Customer Rewind starter rope condition I Dealer Clutch and transmission operation I Dealer Drive belt I Dealer Cleaning condition of drive and driven pulleys C Dealer CVT air...

Page 127: ...lebar fasteners I Dealer Throttle housing cable I I Customer Choke condition I I Customer Steering system I I Dealer Tie rod ends I Dealer Wheel nuts studs I I Customer Wear pressure of tires EVERY RI...

Page 128: ...engine Ensure vehicle is on a level surface Clean the drain plug area Remove dipstick Place a drain pan under the engine drain plug area Unscrew drain plug QUEST MAX SERIES 1 Oil drain plug WARNING I...

Page 129: ...g Traxter MAX Series Carefully unscrew oil filter and as soon as it can be removed from the engine turn it upright Discard filter NOTE Be sure that the old filter O ring is removed CAUTION Only use Bo...

Page 130: ...engine Wait a while to allow oil to flow down to crankcase then check oil level Refill as necessary Dispose of oil as per your local environ mental regulations Coolant Replacement Quest MAX and Traxt...

Page 131: ...necessary At this point wait until engine reaches normal operating temperature De press the throttle lever two or three times then add coolant if required Install radiator cap Inspect all connec tions...

Page 132: ...a and the air ducts for cleanliness Ensure air ducts are unobstructed to allow air flow going to the radiator An access hole is available to inspect the radiator condition and to give ac cess for clea...

Page 133: ...If vehicle is used in dusty area inspect more frequently than specified in MAINTENANCE CHART If liquid deposits are found squeeze and remove the clamp Pull drain tube out and empty it CAUTION Do not s...

Page 134: ...ts using a solution of baking soda and water Remove corrosion from battery cable terminals and battery posts using a firm wire brush Battery top should be cleaned by soft brush and any grease cutting...

Page 135: ...he rear of the vehicle on left side under rear fender QUEST MAX SERIES 1 Fuse holder On Traxter MAX series the fuse hold er is located in engine compartment on LH side of battery TRAXTER MAX SERIES 1...

Page 136: ...placement Always check light operation after re placement Headlamps Quest MAX Series CAUTION Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is t...

Page 137: ...ts in the reverse order of their removal Adjust beam aiming as follows Turn knobs to adjust beam height and side orientation to your convenience Adjust both headlamps evenly 1 Headlamp 2 Beam height a...

Page 138: ...ing grease etc Repair or replace damaged parts as necessary 1 Drive shaft protector 2 Drive shaft boots Wheel Quest MAX and Traxter MAX Series Occasionally wheel nuts should be re moved to apply anti...

Page 139: ...cle Place a support under vehicle Remove nuts then remove wheel At installation it is recommended to apply anti seize lubricant on threads Gently tighten nuts in a criss cross se quence then apply a f...

Page 140: ...the cable adjuster then screw in the adjuster to release the cable tension 1 Cable protector 2 Throttle cable adjuster 3 Lock nut 4 Throttle lever housing Remove inner housing protector 1 Inner housin...

Page 141: ...if the throttle cable is adjusted correctly by turning handlebar fully right then fully left If the engine RPM increases re adjust the throttle lever free play Suspension Quest MAX and Traxter MAX Ser...

Page 142: ...ad justment is necessary See an autho rized Bombardier ATV dealer The sec ond system is hydraulic and requires no adjustment The systems are linked together for a higher efficiency Inspection Check th...

Page 143: ...evices Check electrical con nections for corrosion and tightness Replace orhave damaged parts repaired Skid Plate Condition Check tightness of fasteners and con dition of plate for cracks or other dam...

Page 144: ...y non abrasive wax CAUTION Never clean plastic parts with strong detergent degreasing agent paint thinner acetone etc Winch Quest MAX XT and Traxter MAX XT No lubrication is required for the life of t...

Page 145: ...uel primer optional is required Also it is recommended to add gas line antifreeze 3 Flooded engine spark plug s wet when removed Refer to SPECIAL PROCEDURES 4 No fuel to the engine spark plug s dry wh...

Page 146: ...ystem leakage Contact an authorized Bombardier ATV dealer 2 Engine is running too hot See ENGINE LACKS ACCELERATION OR POWER 3 Ignition timing is incorrect or there is an ignition system failure Conta...

Page 147: ...working Rock the vehicle back and forth to move the gears in the transmission and allow the transmission le ver to be set 2 Engine idle speed is set too high Adjust the idle speed Refer to the specifi...

Page 148: ...filter lubrication of engine and transmission simultaneously Oil filter BOMBARDIER ROTAX Decompressor Automatic Exhaust system Spark arrester approved USDA Forest Service Air filter 2 stage foam filt...

Page 149: ...apply Headlamp 2 x 30 W Taillight 8 27 W Pilot lamp cluster LEDS 0 7 V approx FUSES Location no 1 spare 15A N A Location no 2 spare 15A N A Location no 3 accessories 15 A power outlet and auxiliary s...

Page 150: ...s operator and passenger all other loads and added accessories estimate GVWR Gross Vehicle Weight Rating 646 kg 1420 lb Towing capacity 500 kg 1100 lb Tongue capacity 14 kg 30 lb included with rear ra...

Page 151: ...ion SG SH or SJ or Bombardier synthetic oil 5W40 Refer to OIL VISCOSITY CHART for proper grade Coolant Ethylene glycol water mix 50 coolant 50 distilled water Use coolant specifically designed for alu...

Page 152: ...OTAX Decompressor Automatic Exhaust system Spark arrester USDA Forest Service approved Air filter 2 stage foam filter TRANSMISSION Clutch 1 centrifugal and 1 multi disc hydraulically controlled Transm...

Page 153: ...ght 2 x 55 W H4703 Taillight 8 27 W 1157 Pilot lamp cluster LEDS 0 7 V approx FUSES Ignition no 1 15 A Accessories no 2 15 A power outlet and auxiliary supply Solenoids no 3 15 A Fan no 4 15 A MPEM Mu...

Page 154: ...0 lb includes operator and passenger all other loads and added accessories estimate GVWR Gross Vehicle Weight Rating 682 kg 1500 lb Towing capacity 500 kg 1100 lb Tongue capacity 14 kg 30 lb included...

Page 155: ...tic oil 5W40 Do not use other synthetic oil synthetic blend oil or special additive Refer to OIL VISCOSITY CHART for proper grade Coolant Ethylene glycol water mix 50 coolant 50 distilled water Use co...

Page 156: ...kilo pascal newton meter kilometer per hour SYMBOL m kg N L C kPa N m km h PREFIXES PREFIX kilo centi milli micro SYMBOL K C m MEANING one thousand one hundredth of one thousandth of one millionth of...

Page 157: ...155 WARRANTY...

Page 158: ...t any point even by a previous owner will render this warranty null and void 2 WARRANTY COVERAGE PERIOD This warranty will be in effect FROM THE DATE OF DELIVERY TO THE FIRST RETAIL CONSUMER or the da...

Page 159: ...on of the product in a manner inconsistent with the recommended operation described in the Bombardier ATV Oper ator s Guide Damage resulting from accident submersion fire theft vandalism or any act of...

Page 160: ...owner 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY BOMBARDIER suggests that you try to resolve the issue at the dealership le...

Page 161: ...is purchased in the country in which the purchaser resides BOMBARDIER will not honor this limited warranty to any personal use owner or commercial use owner where the preceding conditions have not bee...

Page 162: ...OSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WAR RANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UND...

Page 163: ...ce manager or owner b If further assistance is required the distributor s service department should be contact ed in order to resolve the matter c If the matter still remains unresolved then contact B...

Page 164: ...ntenance of my vehicle A In the Operator s Guide provided with the vehicle at the time of delivery Q Will the entire warranty be voided or cancelled if I do not operate or maintain my new vehicle exac...

Page 165: ...y and goodwill of the owners of Bombardier products are of primary concern to your ATV dealer and Bombardier Inc Normally any problems that arise in connection with the sales transaction or the operat...

Page 166: ...s services and offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be permitted to use the coordinates of ou...

Page 167: ...list of stolen units to all ATV dealers on a monthly basis to aid in recovery of such units to their owners CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTIFICATION NUMBER Model Number Vehicle Id...

Page 168: ...ADDRESS N OTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QU BEC CANAD...

Page 169: ...will provide a list of stolen units to all ATV dealers on a monthly basis to aid in recovery of such units to their owners CHANGE OF ADDRESS CHANGE OF OWNERSHIP VEHICLE IDENTIFICATION NUMBER Model Num...

Page 170: ...ADDRESS N OTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QU BEC CANAD...

Page 171: ...R V I N ENGINE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the dealer at the time of the sale DEALER IMPRINT AREA WARNING Indi...

Page 172: ......

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BOMBARDIER Quest Max 2004, Operator'S Manual

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Summary of Contents for Quest Max 2004

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