BOMBARDIER outlander max 650 efi 2006 Operator'S Manual Download Page 8

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SUSPENSION . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

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Lubrication . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

128

Inspection.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

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Adjustment . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

128

BRAKE .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

129

Front and Rear Brakes. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

129

Brake Fluid Replacement . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

129

BODY/FRAME. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

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Engine Area . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

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Hitch/Trailer Ball Condition . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

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Chassis Fasteners . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

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Seat Fasteners . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

130

Vehicle Cleaning and Protection. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

130

WARRANTY

BRP LIMITED WARRANTY NORTH AMERICA: 2006 BOMBARDIER

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ATV . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

132

BRP INTERNATIONAL LIMITED WARRANTY: 2006 BOMBARDIER

†

ATV 136

PRIVACY OBLIGATION/DISCLAIMER . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

139

CHANGE OF ADDRESS/OWNERSHIP . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

141

_______________________

Summary of Contents for outlander max 650 efi 2006

Page 1: ......

Page 2: ...mes WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide SAFETY VIDEOCASSETTE and on product labels could cause injury including the possibility of de...

Page 3: ...ely damage vehicle components All safety documentation should remain with the vehicle at the time of sale All content of the SAFETY INFORMATION section should be interpreted by the reader as a warning...

Page 4: ...of your Operator s Guide simply visit the following website www operatorsguide brp com Al so note that the guide is available in several languages The information and components system descriptions co...

Page 5: ...orking with your Vehicle 46 Recreational Riding 47 Environment 47 Design Limitation 48 Off Highway Operation 48 General Operating and Safety Precautions 48 Uphill Driving 49 Downhill Driving 49 Side H...

Page 6: ...81 18 Cargo Racks 81 19 Trailer Hitch 82 20 Radiator Cap 82 21 Fuses 82 22 Tool Kit 83 23 Dipstick 83 24 Winch 83 25 Winch Control Switch 83 26 Fairlead 84 LIQUIDS 85 Fuel 85 Engine Oil 85 Gearbox Oil...

Page 7: ...placement 113 Oil Strainer Cleaning 113 Gearbox Oil Replacement 113 Coolant Replacement 114 Drive Belt 115 Valve Adjustment 115 Spark Arrester 115 Radiator 116 AIR INTAKE SYSTEM 117 Air Filter Removal...

Page 8: ...gine Area 130 Hitch Trailer Ball Condition 130 Chassis Fasteners 130 Seat Fasteners 130 Vehicle Cleaning and Protection 130 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2006 BOMBARDIER ATV 132 BRP INTE...

Page 9: ...ious injury or death CAUTION Denotes an instruction which if not followed could se verely damage vehicle compo nents NOTE Indicates supplementary infor mation needed to fully complete an in struction...

Page 10: ...from time to time and from season to season Riding on sand is different than riding on snow or through forests or marshes Each location may re quire a greater degree of awareness and skill may not be...

Page 11: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 9...

Page 12: ...years old or more and must be capable of keeping his feet on footrests and his hands on grab handles at all times when he is seated on this vehicle Passenger should always hold on to rear passenger g...

Page 13: ...ted Passenger must be seated on the designated passenger s seat and hold on to the grab handles at all times Do not allow passenger to sit anywhere else Never operate the vehicle without the passenger...

Page 14: ...mber that the vehicle handling stability and braking distance may be affected when riding with a passenger Always follow proper procedures for climbing hills as described further in this Operator s Gu...

Page 15: ...everal times to let friction dry out the pads The vehicle braking distance may be affected when riding with a passenger Safely reduce speed when riding with a passenger Allow greater distance for brak...

Page 16: ...oper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terra...

Page 17: ...severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehic...

Page 18: ...should be riding on this vehicle WARNING POTENTIAL HAZARD Failure to respect the physical limitations of the passenger WHAT CAN HAPPEN A passenger that cannot completely lean his feet on footrests can...

Page 19: ...AZARD Never carry more than one 1 passenger Even with a long seat that pro vides unrestricted operator movement the vehicle is not designed nor in tended to carry more than one 1 operator and one 1 pa...

Page 20: ...at could impair vehicle stability which could lead to a loss of control suffer injury from impact on hard surfaces Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID T...

Page 21: ...use only not for use on pavement Paved surfaces may seriously affect handling and control of the vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this vehic...

Page 22: ...CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states it is illegal to operat...

Page 23: ...or death in the event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing...

Page 24: ...eriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death of passenger and or operator HOW TO AVOID THE HAZARD Th...

Page 25: ...cident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op erating conditions and your experience The vehicle handling stability and braking distance may...

Page 26: ...other stunts WHAT CAN HAPPEN Increases the chance of an accident for the operator and the passenger including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not...

Page 27: ...inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can result if...

Page 28: ...ontrol the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could inju...

Page 29: ...esult in the vehicle overturning passenger ejection or loss of con trol HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain...

Page 30: ...or passenger ejection HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such t...

Page 31: ...escribed further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not forget the operator is responsible for the safety of the passenger Never perf...

Page 32: ...ver operate this vehicle on hills too steep for the vehicle or for your abil ities Practice without and with passenger on smaller hills before attempting larger hills Always remember that even if this...

Page 33: ...the safety of the passenger In doubt disembark him before climbing hill Always remember that the vehicle handling stability and braking distance may be affected when riding with a passenger Never cli...

Page 34: ...fully before you start down any hill Do not forget the operator is responsible for the safety of the passenger In doubt disembark him before climbing hill Always remember that the vehicle handling sta...

Page 35: ...hicle around on any hill until you have mas tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side o...

Page 36: ...ped First disembark the passenger then dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Operator and passenger must keep their weight uphill Never open th...

Page 37: ...his passenger In doubt dis embark him before riding over obstacles Always remember that the ve hicle handling and stability may be affected when riding with a passenger Before operating in a new area...

Page 38: ...THE HAZARD Never slide or skid with passenger Always remember that the vehicle han dling and stability may be affected when riding with a passenger Learn to safely control skidding or sliding by pract...

Page 39: ...r or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet bra...

Page 40: ...r person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle When it is safe to proceed go...

Page 41: ...ration of this vehicle with im proper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified fu...

Page 42: ...acci dent HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of acces sories All parts and accessories added to this vehicle should be approved by BRP and should b...

Page 43: ...xceed the stated load capacity for this vehicle including operator and passenger as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed wh...

Page 44: ...HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential...

Page 45: ...g death Become completely familiar with the operational controls and the general oper ation of the vehicle before venturing into off road conditions Practice driving in a suitable area free of hazards...

Page 46: ...ge compart ment cover are properly latched Ensure that the operator s and ei ther the passenger s seats or the storage box are in place and prop erly latched If you transport cargo respect load capaci...

Page 47: ...tection from some of the minor hazards you may encounter en route Op erator and passenger must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and s...

Page 48: ...with a trailer substantially increases the risk of toppling espe cially on inclined slopes If a trailer is used make sure that its hitch is compatible with the one on the vehicle Make sure the traile...

Page 49: ...ore or while riding Depending on the length of your ride carry additional tools or emergency equip ment Find out where you can get additional gasoline and oil Be prepared for the possible conditions y...

Page 50: ...precautions against the hazards of vehicle operation Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain always choose an alternate...

Page 51: ...steeper than it can safely descend There fore it is essential to assure that a safe route exists to descend a slope before you climb it Decelerating while negotiating a slippery downhill slope could...

Page 52: ...ongly advised that you keep your hands on the handlebar and within easy reach of all controls The same holds true for your feet To minimize the possibility of any leg or foot injury keep your feet on...

Page 53: ...el on side walks They are designated for pedestrian use Water can be a unique hazard If it is too deep the vehicle may float and topple Check the water depth and current before you attempt to cross an...

Page 54: ...y create a loss of traction and cause the vehicle to slide drop off or become bogged down If this occurs look for a firmer base Again the best advice is to slow down and be watchful of the conditions...

Page 55: ...bt disembark him before getting through the obstacles Small rocks or fallen trees may be safely crossed approach at a 90 angle Stand on the footrests while keeping your knees flexed Adjust speed witho...

Page 56: ...ground and fall back on you If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards apply the brake being careful not to slide Dismount passenger first then use the U t...

Page 57: ...d braking distance may be affected when riding with a passenger If you decide to keep your passenger he must synchronize his movements with yours Operator and passenger must keep their body weight rea...

Page 58: ...nize his movements with yours This is one of the most risky types of riding since it may drastically change the balance of the vehicle It should be avoided wherever possible If it is necessary to do s...

Page 59: ...speed and performance may violate the terms and conditions of your vehicle limited warranty In addition certain modifi cations including the removal of engine or exhaust components are illegal under m...

Page 60: ...hang tag and labels containing important safety infor mation Any person who rides this vehicle should read and understand this information before riding V00M0BL 704901107 vmo2006 005 009_en 58 _______...

Page 61: ...they can be replaced free of charge See an authorized Bombardier ATV dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ vmo20...

Page 62: ...vmo2006 008 002_b Label 1 V00M0CY Label 2 V01M0RY Label 3 V07M06Y Label 4 V07M07Y 60 ___________ SAFETY INFORMATION ___________...

Page 63: ...l 6 XXX XX XXX XX vmo2006 016 008_en Label 7 vmo2006 005 010_en Label 8 vmo2006 008 004_aen Label 9 vmo2006 007 006 INTERNATIONAL MODELS ONLY Label 10 vmo2006 005 012 LOCATED UNDER SEAT ____________ S...

Page 64: ...VEHICLE INFORMATION _____________________ 63...

Page 65: ...ication number EIN or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your in...

Page 66: ...uctions supplied A noncompliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropriate label is denoted by the vehicle identification number in...

Page 67: ...ONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional 16 18 8 4 3 6 25 12 13 14 18 17 19 20 21 7 9 2 1 11 23 12 15 13 10 21 22 vmo2006 011 005_a 66 ______________________...

Page 68: ...5 26 24 vmo2006 011 003_a While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death _____________________ 67...

Page 69: ...ose be tween 2WD and 4WD V07I01Z 2 3 1 1 Selector 2 2WD position 3 4WD position 3 Brake Lever When the brake lever is compressed the front and rear brakes are applied When released the brake lever sho...

Page 70: ...Brake lever lock 2 Press to apply parking brakes To release mechanism Squeeze brake lever Lever lock should auto matically return to its original position Brake lever should return to rest posi tion A...

Page 71: ...elects the low speed range of the transmission in the gear box It is the working position It allows the vehicle to move slowly with the maxi mum traction and power NOTE Use the low speed range to pull...

Page 72: ...gine place the engine stop switch to RUN Press and hold the start button Re lease immediately after engine is start ed V07I06Y 2 1 TYPICAL 1 Start button 2 Engine stop switch NOTE The engine will not...

Page 73: ...meter odometer and trip meter are factory preset in miles but it is possible to change them to kilo meter reading Contact an authorized Bombardier ATV dealer Display Selector Button Use selector butto...

Page 74: ...sition vmo2006 007 033_c 1 Transmission position DISPLAY FUNCTION P Park N Neutral R Reverse H High gear L Low gear NOTE If the letter E is displayed in the transmission position display it means that...

Page 75: ...instance Push and HOLD display selection but ton for 2 seconds to reset the hour me ter Hour Meter ENGINE HOURS The hour meter records engine run ning time in the ECM Speed RPM In the RPM mode vehicle...

Page 76: ...DURES LIMP HOME Serious fault on the engine that can change the normal operation of the engine check engine indicator lamp will also blink refer to TROUBLESHOOTING for more details CHECK ENGINE Engine...

Page 77: ...When this indicator is ON it indicates an engine fault code look for message in multi function display When this indicator blinkes it indicates that the LIMP HOME mode is activated refer to TROUBLESHO...

Page 78: ...n keys and have them programmed for your vehicle To have additional ignition keys refer to an authorized Bombardier ATV deal er 10 Fuel Tank Cap CAUTION Never place anything over fuel tank cap because...

Page 79: ...he passenger to hold on firmly during ve hicle operation WARNING Never hold on to the operator Al ways hold the grab handles firmly vmo2006 008 008_a 1 Grab handles 2 Passenger s seat 14 Passenger s S...

Page 80: ...d of seat vmo2006 008 009_a TYPICAL LH SIDE 1 Seat latch Gently lift the rear of seat Pull seat rearwards Continue lifting movement until you can release the front retaining de vice then completely re...

Page 81: ...of seat vmo2006 008 011_a 1 Seat latch Pull seat rearward Continue lifting movement until you can release the front retaining device then completely remove seat Seat Installation Insert front tabs of...

Page 82: ..._a 1 Rear storage compartment cover 2 Seat 3 Rear racks 4 Latch WARNING When engine is running always engage the PARK position on the transmission lever before opening cover Never leave any heavy or l...

Page 83: ...el WARNING In order to avoid potential burns do not remove the radiator cap when the engine is hot To remove the radiator cap press and turn it counterclockwise Reverse the removal procedure to instal...

Page 84: ...ench 16 18 mm 1 tire pressure gauge 1 shock absorber key 1 fuse 30 A 1 fuse 20 A 1 fuse 15 A 1 23 Dipstick Allow to check the oil level in the en gine vmo2006 007 013_a 1 Dipstick Refer to LIQUID to c...

Page 85: ...2 Out 26 Fairlead XT Models The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch vmo2006 005 031_a 1 Winch 2 Front skid plate 3 Fairlead 4 Winch hook 84 _...

Page 86: ...gine components CAUTION Never mix oil with fuel This ATV has a 4 stroke engine Oil must be added to engine base only Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif fe...

Page 87: ...Level CAUTION Check level frequently and refill if necessary Do not over fill Operating the engine gearbox with an improper level may severe ly damage engine gearbox Wipe off any spillage vmo2006 007...

Page 88: ...The oil should be level with the bottom of the oil level hole Refill as required until gearbox oil level flows through oil level hole To change gearbox oil refer to MAIN TENANCE section Engine Coolan...

Page 89: ...system do not use fluids other than the recom mended one nor mix different fluids for topping up Fluid Level With vehicle on a level surface check brake fluid in reservoirs for proper lev el They shou...

Page 90: ...Battery This vehicle is equipped with a dry type battery that requires no mainte nance Refer to MAINTENANCE for removal installation instructions _____________________ 89...

Page 91: ...reak in period of 50 km 30 miles Avoid strong acceleration deceleration pulling a load or high speed cruising 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the vehicle owner As w...

Page 92: ...nd brake pedal to make sure the brakes fully apply Lever and pedal must fully return when released Ensure transmission lever is work ing then reset in PARK position Check fuel oil and coolant levels C...

Page 93: ...ion lever is en gaged in the park position Release brakes CAUTION Make sure parking brake is fully disengaged before operat ing the ATV Gradually press the throttle lever to in crease engine speed and...

Page 94: ...position Turn key in ignition switch to OFF Remove key from ignition switch Post Operation Care When vehicle is used in salt water environment beach area launching loading boats etc rinsing the vehi...

Page 95: ...light will turn on and HI TEMP will appear in the multi function dis play Try the following Check and clean radiator fins See MAINTENANCE section WARNING The radiator can be very hot wear gloves befo...

Page 96: ...llowed Storage and Preseason Preparation WARNING Have an authorized Bombardier ATV dealer inspects fuel system integrity as specified in MAINTE NANCE CHART When a vehicle is not in use for more than o...

Page 97: ...to ter rain conditions when carrying cargo or pulling a trailer Allow greater dis tance for breaking Always secure cargo as low as possible on the rack s to reduce the effect of a higher center of gra...

Page 98: ...n its nor mal operating position on all four wheels Select the PARK position and set the parking brake Secure the vehicle by the front bumper and rear bumper CAUTION Attaching vehicle at oth er locati...

Page 99: ...ved Refer to SPECIAL PROCEDURES 2 No fuel to the engine spark plug dry when removed Check fuel tank level A failure of the fuel pump may have occurred Contact an authorized Bombardier ATV dealer 3 Spa...

Page 100: ...eter multi function display for messages Speedometer CHECK ENGINE indicator lamp is on and multi function display shows CHECK ENGINE or LIMP HOME contact an authorized Bombardier ATV dealer ENGINE BAC...

Page 101: ...HOME contact an authorized Bombardier ATV dealer TRANSMISSION LEVER IS HARD TO MOVE 1 Transmission gears are in a position that prevents the transmission lever to work Rock the vehicle back and forth...

Page 102: ...io 10 1 1 10 3 1 Lubrication Wet sump with replaceable oil filter Exhaust system Spark arrestor approved by USDA FOREST SERVICE Air filter Synthetic paper filter with foam TRANSMISSION Transmission Co...

Page 103: ...e DCPR8E Spark plug Gap 0 6 to 0 7 mm 024 to 027 in Number of spark plug 2 Type Dry type battery Battery Volt 12 volts 18 Ah Starting system Electric start Start on P R N H or L position with brake ap...

Page 104: ...ndent Rear Travel 228 6 mm 9 in TIRES Make Carlisle ACT Type Radial Front 34 kPa 5 PSI maximum 31 kPa 4 5 PSI minimum Pressure Up to 272 kg 600 lb Rear 48 kPa 7 PSI maximum 34 kPa 5 PSI minimum Front...

Page 105: ...kg 600 lb GVWR Gross Vehicle Weight Rating 649 kg 1430 lb 620 kg 1365 lb Towing capacity 591 kg 1300 lb Tongue capacity included with rear racks 23 kg 50 lb DIMENSIONS Dry mass 317 kg 699 lb 313 kg 6...

Page 106: ...OT 4 Propeller shaft joint grease Suspension synthetic grease P N 293 550 033 CAPACITIES Fuel tank 20 L 5 3 U S gal Engine Oil change with filter 2 L 2 1 U S quarts Gearbox oil 400 mL 14 U S oz Coolan...

Page 107: ...MAINTENANCE INFORMATION _____________________ 107...

Page 108: ...E PERFORMED BY PART TASK LEGEND ENGINE TRANSMISSION Engine oil level 2 EVERY RIDE Customer Engine oil and filter R R Customer Engine oil strainer C Dealer Gearbox oil R R Dealer Valve adjustment I T I...

Page 109: ...ow wet or muddy conditions ELECTRICAL Spark plug 5 T R Customer Battery connections I I Customer Wiring harnesses cables and lines I I Dealer Condition of ignition switch start button and engine stop...

Page 110: ...4 Dealer Tie rod ends I Dealer Wheel nuts studs I I Customer Tires pressure and wear 2 EVERY RIDE Customer Front wheels alignment I I Dealer 2 Pre ride inspection item 4 More often under severe use s...

Page 111: ...T L LUBRICATE R REPLACE T PROCEED WITH TASK TO BE PERFORMED BY PART TASK LEGEND BODY FRAME Engine compartment C C Customer Frame I Dealer Hitch trailer ball condition if installed EVERY RIDE Customer...

Page 112: ...e cooled down to avoid potential burns WARNING Should removal of a locking device e g lock tabs self locking fasten ers etc be required when un dergoing disassembly assembly always replace with a new...

Page 113: ...r Remove the oil filter and replace with a new filter Check the cover O ring and change it if necessary Screw oil filter cover in place Wipe out any oil spillage on engine Change gasket on oil drain p...

Page 114: ...her types of oil The oil should be level with the bottom of the oil level hole Refill as required until gearbox oil level flows through oil level hole Reinstall oil level plug Coolant Replacement WARN...

Page 115: ...spect all connec tions for leaks and check coolant level in the reservoir Drive Belt See an authorized Bombardier ATV dealer to check the width and the con dition of drive belt Valve Adjustment See an...

Page 116: ...the radiator to cool properly Remove as much deposits as you can with your hands If water is available in proximity try rinsing the radiating fins If available use a garden hose to rinse the radiating...

Page 117: ...ntral panel 2 Tabs Release clamps and remove air filter box cover vmo2006 007 027_a 1 Release clamps Loosen clamp and remove air filter vmo2006 007 028_a 1 Clamp 2 Air filter Air Filter Cleaning Pour...

Page 118: ...007 030_a LH SIDE FRONT CYLINDER 1 Spark plug Installation Prior to installation make sure that con tact surfaces of cylinder heads and spark plugs are free of grime Using a feeler gauge set the spar...

Page 119: ...t RED cable first Fuses If a fuse is damaged replace it by one of the same rating CAUTION Do not use a higher rat ed fuse as this can cause severe damage Fuses are located in the front service compart...

Page 120: ...ot leave a film on the bulb Remove cover screws vmo2006 005 043_a 1 Screws 2 Holder Remove rubber protector over head lamp housing vmo2006 005 040_a 1 Rubber protector 2 Headlamp housing Unplug connec...

Page 121: ...our convenience Adjust both headlamps evenly vmo2006 005 040_b 1 Headlamp cover 2 Adjustment screws Taillight Unscrew lens screws to expose bulbs V07G04Y 2 1 1 Lens 2 Screws Push the bulb in and hold...

Page 122: ...ft boots 1 V07H02Y 1 2 2 REAR OF VEHICLE 1 Drive shaft protectors 2 Drive shaft boots Wheel Occasionally wheel nuts should be re moved to apply anti seize lubricant on studs to ease future removal Thi...

Page 123: ...are cold before using the vehicle Tire pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your convenience a pressure gauge is supplied in tool...

Page 124: ...s P N 250 100 039 Using a different nut could cause damages to the rim While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in seriou...

Page 125: ...or stiffness Open the throttle lever housing V07I0FY 1 1 Remove these screws Separate the housing Slide rubber protector back to expose throttle ca ble adjuster 4 V07I0GY 3 2 1 1 Cable protector 2 Thr...

Page 126: ...uster to prevent the lubricant from splashing Add lubricant until it runs out at throttle body end of the throttle cable Reinstall and adjust the cable Throttle Lever Adjustment Slide rubber protector...

Page 127: ...on PARK position start the engine Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful ly left If the engine RPM increases readjust the throttle lever free play...

Page 128: ...ected A Arms Check A arms for cracks bending or other damages See an authorized Bombardier ATV dealer as necessary Adjustment Rear Shocks WARNING Left and right adjustment cams must always be set to t...

Page 129: ...brake discs for excessive wear and surface condition brake pads for wear damage or looseness SERVICE LIMITS Brake pads thickness 1 mm 040 in Front discs thickness 3 5 mm 138 in Rear disc thickness 4...

Page 130: ...ove seat s and or storage box and check latch mechanisms and pins for wear See an authorized Bombardier ATV dealer for parts re placement if damaged Vehicle Cleaning and Protection Never use a high pr...

Page 131: ...WARRANTY _____________________ 131...

Page 132: ...nada 1 800 265 6155 in Quebec 1 877 997 4999 Warn Industries Inc for the winches 12900 SE Capps Road Clackamas Oregon 97015 8903 Customer service in USA 1 800 543 9276 in Canada 1 800 668 6012 in Queb...

Page 133: ...Bombardier ATV dealer Moreover this warranty coverage is only available if the Bombardier ATV is purchased in the country in which the purchaser resides BRP will not honor this limited warranty to an...

Page 134: ...a manner inconsistent with the recommended operation described in the Bombardier ATV Operator s Guide Damage resulting from accident submersion fire theft vandalism or any act of God Operation with fu...

Page 135: ...of that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this...

Page 136: ...s original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dist...

Page 137: ...o modify products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Dam...

Page 138: ...odification will not alter the warranty conditions applicable to the products sold while this warranty is in effect 8 TRANSFER If the ownership of a product is transferred during the warranty coverage...

Page 139: ...ffers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to pr...

Page 140: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 141: ...V00A2G AFFIX PROPER POSTAGE Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Qu bec Canada J1L 1W3 142 _____________________...

Page 142: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 143: ...V00A2G AFFIX PROPER POSTAGE Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Qu bec Canada J1L 1W3 144 _____________________...

Page 144: ...completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE V00A2IL Please verify with your dealer to ensure your vehicle has been regist...

Page 145: ......

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