Bolens 52068 Owner'S Manual Download Page 19

Section 5: Maintenance 

17

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  

Failure to follow these instructions can result in serious personal injury or property damage.

WARNING

PROBLEM POSSIBLE 

CAUSE 

CORRECTION

Engine does not start.

1. Spark plug wire disconnected.

1. Reconnect wire.

2. Defective or incorrectly gapped spark plug.

2. Inspect/replace spark plug.

3. Fuel tank empty.

3. Add fuel.

4. Dirty carburetor or fuel line.

4. Clean carburetor or fuel line.

5. Dirty air cleaner.

5. Clean or replace.

6. Carburetor out of adjustment.

6. Adjust carburetor.  See Engine Service Dealer.

7. Engine flooded.

7. Wait several minutes before starting.

8. Engine Throttle Lever in incorrect position.

8. Move Throttle Lever to FAST position.

9. Stale gasoline.

9. Drain old fuel and add fresh fuel.

10. Defective Engine Throttle Lever.

10. See Engine Service Dealer.

11. Dirt or water in fuel tank.

11. See Engine Service Dealer.

Engine runs poorly.

1. Bad spark plug.

1. Inspect/replace spark plug.

2. Dirty air filter.

2. Clean or replace.

3. Carburetor out of adjustment.

3. Adjust carburetor.  See Engine Service Dealer.

4. Stale fuel.

4. Drain and replace fuel mixture.

5. Dirt or water in fuel tank.

5. See Engine Service Dealer.

6. Engine cooling system clogged.

6. Clean fins.

Engine overheats.

1. Engine cooling system clogged.

1. Clean air cooling areas and behind debris shield.

2. Carburetor out of adjustment.

2. Adjust Carburetor.  See Engine Service Dealer.

Engine does not shut off.

Throttle control misadjusted.

See Engine Service Dealer.

.

Poor mowing performance.

1. Line length is too short or too long.

1. Adjust line length to 18" long.  When less

than 1/2 this length, replace the line.

2. Cutting height is too high or low for height

2. Adjust cutting height to approximately 1/3

of grass being cut.

of the length of the grass.

3. Engine not set at FAST speed.

3. Move Engine Throttle Lever to FAST (Rabbit).

Trimmer/Mower vibrates.

1. Trimming head mounting bolt loose.

1. Tighten bolt.

2. Line lengths are substantially different.

2. Adjust lines to approximately equal lengths.

3. Loose nuts or bolts.

3. Check all bolts and nuts, including engine bolts.

4. Broken spindle head or trimmer head.

4. Replace broken part.

Trimmer head does not

Incorrect line installation for mowing conditions.

See Changing Trimmer Lines in Section 5.

retain line.

Trimmer Head does not

1. Head bolts may be loose.

1. Tighten head bolts to 75 in/lbs.

retain height setting.

2. Head is worn.

2. Replace head assembly.

Electric Starter does not

1. Wires to battery unconnected.

1. Reconnect wires.

start engine (electric start

2. Battery not charged.

2. Charge battery.

models only).

3. Broken wire in wiring harness.

3. Replace wiring harness.

4. Malfunctioning starter motor.

4. Contact local engine dealer.

Battery does not charge

1. Broken wire in engine recharging circuit.

1. See Engine Service Dealer.

during engine operation

2. Malfunctioning engine recharging system.

2. See Engine Service Dealer.

(electric start models).

3. Dead battery.

3. Replace battery.

Battery charger does not

1. Broken battery lead.

1. Replace battery lead.

charge battery (electric

2. Broken battery charger wire.

2. Replace battery charger.

start models).

3. Dead battery.

3. Replace battery.

TROUBLESHOOTING

Before performing any of the corrections in this Troubleshooting Chart, refer to the appropriate information contained in this
Manual or the Engine Owner’s Manual for the correct safety precautions and servicing procedures.  Contact your local autho-
rized Engine Service Dealer for engine service.  Contact your local authorized dealer for service problems with the machine.  

Summary of Contents for 52068

Page 1: ...MANUAL Trimmer Mower Safety Assembly Controls Operation Maintenance Parts List GARDEN WAY INCORPORATED SAFETY FIRST Before operating this equipment read this Owner s Manual and the separate manual su...

Page 2: ...s could result in personal injury or property damage SECTION 1 SAFETY 1 General Operation 1 Slope Operation 2 Children 2 Service 2 Safety Decals 3 SECTION 2 ASSEMBLY 4 Inspection After Delivery 4 Step...

Page 3: ...t mow in reverse unless abso lutely necessary Always look down and behind before and while moving back wards 10 Do not operate the trimmer mower without proper guards plates or other protective safety...

Page 4: ...such as rocks tree limbs etc Uneven terrain could overturn the machine Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachment...

Page 5: ...cut Always stop the engine and let all moving parts stop before replacing the trimmer lines Let the engine cool 12 Do not change the engine governor setting or overspeed the engine The governor contr...

Page 6: ...ty gauge 155 dia line The following items are in a separate package 3 Plastic cable ties 1 Hex Hd Screw 1 4 20 x 2 1 Hex Locknut 1 4 20 2 Hex Hd Screw 5 16 18 x 2 2 Hex Locknut 5 16 18 Electric Start...

Page 7: ...rate Engine Owner s Manual for filling instructions and for the correct oil specifications Engine must be level when checking oil level In ambient temperatures above 400 F use a high quality SAE 30 we...

Page 8: ...grounded 220V wall outlet 3 Charge the battery for 24 hours After charging first unplug the charger box W from the wall outlet then disconnect the recharging line plugs U and V Wet conditions can caus...

Page 9: ...1 protects the engine from all manner of debris The shield tilts forward for access to the engine ENGINE THROTTLE CONTROL LEVER Use this lever F Figure 3 1 to regulate engine speed and to stop the eng...

Page 10: ...Install Handlebars in the Assembly Section of this Manual ADJUST LINE CUTTING HEIGHT The cutting height of the trimmer line adjusts from 1 1 2 to 4 1 2 high in infi nite increments The cutting height...

Page 11: ...ing height is adjusted according to the instructions STARTING THE ENGINE 1 Move the unit to the work area 2 Connect the spark plug wire to the spark plug 3 Put on safety approved eye protection 4 Rele...

Page 12: ...iser to establish a permanent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow down and exer cise caution when changing...

Page 13: ...both nuts securely REQUIRED MAINTENANCE SCHEDULE BEFORE EVERY EVERY EVERY AS REQUIRED MAINTENANCE EACH 5 25 100 NOTED USE HOURS HOURS HOURS CHECK ENGINE OIL LEVEL CHECK TRIMMER MOWER LINES 1 CHECK TR...

Page 14: ...the ignition key on electric start models 1 For convenience we recommend that you place the unit on a raised platform to make access to the underside of the deck as easy as possible 2 Examine the belt...

Page 15: ...the inner sides of the hole These grooves were formed by the splines on the spindle shaft E Figure 5 5 6 Install the belt on the spindle head pulley P Figure 5 5 and insert the spindle shaft E with at...

Page 16: ...ing the cables rotate the handlebar so that the upper portion rests on the engine and the handlebar legs face to the rear GENERAL ENGINE MAINTENANCE Perform the following engine mainte nance according...

Page 17: ...to the wire harness plug B located near the keyswitch 2 Plug the recharger box C Figure 5 8 into a grounded 220 Volt wall outlet 3 Charge the battery for 24 hours After charging unplug the recharger b...

Page 18: ...head is in contact with the ground If necessary you may tip the unit back slightly for a better view How ever do not tip the unit all the way back or motor oil may flow to the exhaust area and the eng...

Page 19: ...n 1 2 this length replace the line 2 Cutting height is too high or low for height 2 Adjust cutting height to approximately 1 3 of grass being cut of the length of the grass 3 Engine not set at FAST sp...

Page 20: ...18 Parts List Models 52068 52069 DRAWING NO 1 1 2 3 4 5 5 5 5 5 5 7 8 9 10 11 12 13 26 17 17 17 16 20 21 22 23 24 25 15 18 19 14 14 6 6...

Page 21: ...144001 Hood Bracket 2 Ref Part Description Qty Order parts from your local authorized engine dealer Refer to engine for model type number 15 1186389 Flange Lock Nut 1 4 20 2 16 1917574 Belt Guide 1 17...

Page 22: ...1917579 V Belt 1 12 1918246 Spindle Head Adapter Incl Bearing 1 13 1917581 Spindle Shaft 1 14 1918329 Spindle Head Assembly Incl Bearing Insert and Refs 16 17 18 1 15 1918393 Trimmer Head Assembly Inc...

Page 23: ...lange Lock Nut 1 4 20 1 10 1918081 Throttle Lever Cable Assembly 1 11 1100807 Hex Hd Screw 1 4 20 x 2 1 12 1110106 Hex Lock Nut 1 4 20 1 13 1763682 Cable Tie 3 14 1100799 Hex Hd Screw 5 16 18 x 1 1 2...

Page 24: ...odel Serial Numbers of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer When ordering parts be sure to provide the following Model Serial Number...

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