Bolens 52068 Owner'S Manual Download Page 18

16

Section 5: Maintenance

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  

Failure to follow these instructions can result in serious personal injury or property damage.

WARNING

CHANGING TRIMMER LINES

The trimmer lines will wear with use and
eventually require replacement.  Also, you
may wish to switch between the thinner
and thicker gauge lines to handle dif-
ferent mowing conditions. 

Replace the trimmer lines when they
wear to the point that trimming and
mowing projects take too long and
require too much maneuvering of the
machine.  A good rule of thumb is to
change the lines when they reach half
their original length.

Use the extra-heavy duty gauge (.155"
diameter) line when cutting thick, tough
growth.  The thinner gauge (.130" diam-
eter) line is for use in less demanding
conditions, and is also recommended for
use near trees or ornamentals to help
prevent girdling (cutting of bark).

TO CHANGE TRIMMER LINES:

1. Stop engine, allow all parts to stop
moving and then disconnect the spark
plug wire.  Remove the ignition key on
electric start models.  DO NOT tip the
machine.  DO NOT touch the metal wear
cup on the bottom of the spindle head.
This surface may be hot.

NOTE: The two line holders on the
trimmer head are permanently secured by
a screw and a nut.  Do not attempt to
remove the line holders as it is not neces-
sary to remove them in order to change
the trimmer lines.

2. The trimmer lines can be changed
when the trimmer head is in contact with
the ground.  If necessary, you may tip the
unit back slightly for a better view.  How-
ever, do not tip the unit all the way back
or motor oil may flow to the exhaust area
and the engine may smoke for several
seconds when started.

3.  Three different line installation pat-
terns are available, as shown in Figures
5-10, 5-11 and 5-12.  

4.  Simply feed the line through the loops
of the line holder as shown.  An equal
amount of line should project out from
each side of the line holder, creating an
overall 22" wide cutting swath.  You may
offset both trimmer lines somewhat to
increase the cutting swath up to 25" wide.
However, DO NOT offset the line so that
the overall cutting swath is greater than
25". See Warning statement at right.

IMPORTANT: Whether replacing one or
both lines, they must both be .130" or
.155" in diameter. 

5.  Repeat steps 2 through 4 to replace
the second trimmer line.

Figure 5-10:  Use this single line,
easy-loop pattern for all but the
more difficult cutting conditions.  

Figure 5-12:  For more difficult
cutting conditions, use two of the
thicker gauge (.155" diameter)
lines in each line holder.  Follow
the installation pattern shown in
Figure 5-10.

Figure 5-11:  If the lines should
loosen while trimming (espe-
cially in more difficult condi-
tions), add a simple reverse loop.
Note that this pattern will result
in a slightly narrower overall cut-
ting swath.

Offsetting the trimmer lines causes the
lines to rotate faster than when they pro-
ject an equal length on each side.  This
increases the chance of loose materials
being dislodged and propelled at high
speeds.

Failure of the operator to wear safety
goggles and appropriate clothing and to
keep bystanders away can result in
severe personal injury or property
damage.

WARNING

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Summary of Contents for 52068

Page 1: ...MANUAL Trimmer Mower Safety Assembly Controls Operation Maintenance Parts List GARDEN WAY INCORPORATED SAFETY FIRST Before operating this equipment read this Owner s Manual and the separate manual su...

Page 2: ...s could result in personal injury or property damage SECTION 1 SAFETY 1 General Operation 1 Slope Operation 2 Children 2 Service 2 Safety Decals 3 SECTION 2 ASSEMBLY 4 Inspection After Delivery 4 Step...

Page 3: ...t mow in reverse unless abso lutely necessary Always look down and behind before and while moving back wards 10 Do not operate the trimmer mower without proper guards plates or other protective safety...

Page 4: ...such as rocks tree limbs etc Uneven terrain could overturn the machine Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachment...

Page 5: ...cut Always stop the engine and let all moving parts stop before replacing the trimmer lines Let the engine cool 12 Do not change the engine governor setting or overspeed the engine The governor contr...

Page 6: ...ty gauge 155 dia line The following items are in a separate package 3 Plastic cable ties 1 Hex Hd Screw 1 4 20 x 2 1 Hex Locknut 1 4 20 2 Hex Hd Screw 5 16 18 x 2 2 Hex Locknut 5 16 18 Electric Start...

Page 7: ...rate Engine Owner s Manual for filling instructions and for the correct oil specifications Engine must be level when checking oil level In ambient temperatures above 400 F use a high quality SAE 30 we...

Page 8: ...grounded 220V wall outlet 3 Charge the battery for 24 hours After charging first unplug the charger box W from the wall outlet then disconnect the recharging line plugs U and V Wet conditions can caus...

Page 9: ...1 protects the engine from all manner of debris The shield tilts forward for access to the engine ENGINE THROTTLE CONTROL LEVER Use this lever F Figure 3 1 to regulate engine speed and to stop the eng...

Page 10: ...Install Handlebars in the Assembly Section of this Manual ADJUST LINE CUTTING HEIGHT The cutting height of the trimmer line adjusts from 1 1 2 to 4 1 2 high in infi nite increments The cutting height...

Page 11: ...ing height is adjusted according to the instructions STARTING THE ENGINE 1 Move the unit to the work area 2 Connect the spark plug wire to the spark plug 3 Put on safety approved eye protection 4 Rele...

Page 12: ...iser to establish a permanent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow down and exer cise caution when changing...

Page 13: ...both nuts securely REQUIRED MAINTENANCE SCHEDULE BEFORE EVERY EVERY EVERY AS REQUIRED MAINTENANCE EACH 5 25 100 NOTED USE HOURS HOURS HOURS CHECK ENGINE OIL LEVEL CHECK TRIMMER MOWER LINES 1 CHECK TR...

Page 14: ...the ignition key on electric start models 1 For convenience we recommend that you place the unit on a raised platform to make access to the underside of the deck as easy as possible 2 Examine the belt...

Page 15: ...the inner sides of the hole These grooves were formed by the splines on the spindle shaft E Figure 5 5 6 Install the belt on the spindle head pulley P Figure 5 5 and insert the spindle shaft E with at...

Page 16: ...ing the cables rotate the handlebar so that the upper portion rests on the engine and the handlebar legs face to the rear GENERAL ENGINE MAINTENANCE Perform the following engine mainte nance according...

Page 17: ...to the wire harness plug B located near the keyswitch 2 Plug the recharger box C Figure 5 8 into a grounded 220 Volt wall outlet 3 Charge the battery for 24 hours After charging unplug the recharger b...

Page 18: ...head is in contact with the ground If necessary you may tip the unit back slightly for a better view How ever do not tip the unit all the way back or motor oil may flow to the exhaust area and the eng...

Page 19: ...n 1 2 this length replace the line 2 Cutting height is too high or low for height 2 Adjust cutting height to approximately 1 3 of grass being cut of the length of the grass 3 Engine not set at FAST sp...

Page 20: ...18 Parts List Models 52068 52069 DRAWING NO 1 1 2 3 4 5 5 5 5 5 5 7 8 9 10 11 12 13 26 17 17 17 16 20 21 22 23 24 25 15 18 19 14 14 6 6...

Page 21: ...144001 Hood Bracket 2 Ref Part Description Qty Order parts from your local authorized engine dealer Refer to engine for model type number 15 1186389 Flange Lock Nut 1 4 20 2 16 1917574 Belt Guide 1 17...

Page 22: ...1917579 V Belt 1 12 1918246 Spindle Head Adapter Incl Bearing 1 13 1917581 Spindle Shaft 1 14 1918329 Spindle Head Assembly Incl Bearing Insert and Refs 16 17 18 1 15 1918393 Trimmer Head Assembly Inc...

Page 23: ...lange Lock Nut 1 4 20 1 10 1918081 Throttle Lever Cable Assembly 1 11 1100807 Hex Hd Screw 1 4 20 x 2 1 12 1110106 Hex Lock Nut 1 4 20 1 13 1763682 Cable Tie 3 14 1100799 Hex Hd Screw 5 16 18 x 1 1 2...

Page 24: ...odel Serial Numbers of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer When ordering parts be sure to provide the following Model Serial Number...

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