Bolens 52068 Owner'S Manual Download Page 16

14

Section 5: Maintenance

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  

Failure to follow these instructions can result in serious personal injury or property damage.

WARNING

TRIMMER/MOWER CLEANING
AND DEBRIS REMOVAL

Thorough and regular cleaning of debris
from the engine and the machine is
required for maximum engine efficiency
and good overall performance.  Inspect
and clean the following areas regularly,
making sure the engine is stopped, and
cool, before proceeding:

• Brush and wipe off all engine surfaces,

especially before checking oil or
adding fuel.  Do not let debris, oil or
grease accumulate.  To access the
front of the engine, lift the debris shield
up and tilt it forward.

• Wipe the deck clean, particularly near

the engine muffler.

• Clean the underside of the deck.

• Keep safety and operating decals clean

and legible.

• Keep all operating control levers

debris-free so they work properly.

CLEANING THE ENGINE

Before each use of the machine and at
each refueling, clean grass, chaff or
accumulated debris from the finger
guard area on top of the engine (see
Figure 5-7), and from the linkage,
springs and controls on the engine.
Keep the area around and behind the
muffler free of any combustible debris.
See “Cleaning Debris” in the Engine
Owner’s Manual for complete cleaning
instructions.  Do not use water to clean
engine parts as water could contaminate
the fuel system.  Use a brush or dry
cloth.  Be sure engine is cool before
cleaning around muffler area.

NOTE:  The separate engine air cleaner
must also be serviced according to the
instructions in the Engine Owner’s
Manual.

LUBRICATION

Applying light oil or a silicone-based
lubricant to your machine allows the fol-
lowing parts to work smoothly and pro-
tects them from the elements:

• Throttle control cable
• Control bail cable
• Nuts, bolts and other hardware

NOTE: The spindle head is permanently
lubricated at the factory.  There is no
need for additional lubrication.

COMPACT STORAGE

For compact storage, remove the two
screws and locknuts securing the han-
dlebar and carefully (to avoid kinking the
cables) rotate the handlebar so that the
upper portion rests on the engine and
the handlebar legs face to the rear.

GENERAL ENGINE
MAINTENANCE

Perform the following engine mainte-
nance according to the engine mainte-
nance schedule and instructions in the
separate Engine Owner’s Manual:

Engine Oil – Check the engine oil level
before starting the engine each day and
check it after each 5 hours of continuous
operation. Running the engine when it is
low on oil will quickly ruin the engine.
Change the oil after every 25 hours of
operation and even sooner when oper-
ating in extremely dirty or dusty condi-
tions.

Air Cleaner – The air cleaner filters dirt
and dust out of the air before it enters the
carburetor. Operating the engine with a
dirty, clogged air filter can cause poor
performance and damage to the engine.
Never operate the unit without the air
cleaner installed.  Inspect and service the
air cleaner after every 25 operating hours,
more often if operating in very dusty or
dirty conditions.  See the Engine Owner’s
Manual for cleaning or replacement
instructions.

Spark Plug – Inspect and clean or
replace the spark plug after every 100
operating hours or annually.  Refer to
the Engine Owner’s Manual for cleaning
or replacement instructions.

Spark Arrester Screen – If the engine is
equipped with a spark arrester screen,
remove and clean it according to the
time intervals and instructions in the
Engine Owner’s Manual.

Engine Cleaning – The engine must be
clean to assure smooth operation and to
reduce the risk of overheating and igni-
tion of accumulated debris. Refer to the
Engine Owner’s Manual for specific
cleaning instructions.

Carburetor/Governor Control 
Adjustments – 
The carburetor was
adjusted at the factory for best operating
speed. See the Engine Owner’s Manual
for any adjustment information.

The governor controls the maximum
safe operating speed and protects the
engine and other moving parts from
damage caused by overspeeding. Do not
tamper with the governor settings. Seek
authorized service if you think an adjust-
ment is required.

Figure 5-7

Engine parts must be kept clean to
reduce the risk of overheating and igni-
tion of accumulated debris.  This is
especially important if cutting tall grass.
Clean accumulated debris at each refu-
eling and before each use of machine.

Failure to comply can cause injury or
property damage.

WARNING

Finger Guard

Summary of Contents for 52068

Page 1: ...MANUAL Trimmer Mower Safety Assembly Controls Operation Maintenance Parts List GARDEN WAY INCORPORATED SAFETY FIRST Before operating this equipment read this Owner s Manual and the separate manual su...

Page 2: ...s could result in personal injury or property damage SECTION 1 SAFETY 1 General Operation 1 Slope Operation 2 Children 2 Service 2 Safety Decals 3 SECTION 2 ASSEMBLY 4 Inspection After Delivery 4 Step...

Page 3: ...t mow in reverse unless abso lutely necessary Always look down and behind before and while moving back wards 10 Do not operate the trimmer mower without proper guards plates or other protective safety...

Page 4: ...such as rocks tree limbs etc Uneven terrain could overturn the machine Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachment...

Page 5: ...cut Always stop the engine and let all moving parts stop before replacing the trimmer lines Let the engine cool 12 Do not change the engine governor setting or overspeed the engine The governor contr...

Page 6: ...ty gauge 155 dia line The following items are in a separate package 3 Plastic cable ties 1 Hex Hd Screw 1 4 20 x 2 1 Hex Locknut 1 4 20 2 Hex Hd Screw 5 16 18 x 2 2 Hex Locknut 5 16 18 Electric Start...

Page 7: ...rate Engine Owner s Manual for filling instructions and for the correct oil specifications Engine must be level when checking oil level In ambient temperatures above 400 F use a high quality SAE 30 we...

Page 8: ...grounded 220V wall outlet 3 Charge the battery for 24 hours After charging first unplug the charger box W from the wall outlet then disconnect the recharging line plugs U and V Wet conditions can caus...

Page 9: ...1 protects the engine from all manner of debris The shield tilts forward for access to the engine ENGINE THROTTLE CONTROL LEVER Use this lever F Figure 3 1 to regulate engine speed and to stop the eng...

Page 10: ...Install Handlebars in the Assembly Section of this Manual ADJUST LINE CUTTING HEIGHT The cutting height of the trimmer line adjusts from 1 1 2 to 4 1 2 high in infi nite increments The cutting height...

Page 11: ...ing height is adjusted according to the instructions STARTING THE ENGINE 1 Move the unit to the work area 2 Connect the spark plug wire to the spark plug 3 Put on safety approved eye protection 4 Rele...

Page 12: ...iser to establish a permanent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow down and exer cise caution when changing...

Page 13: ...both nuts securely REQUIRED MAINTENANCE SCHEDULE BEFORE EVERY EVERY EVERY AS REQUIRED MAINTENANCE EACH 5 25 100 NOTED USE HOURS HOURS HOURS CHECK ENGINE OIL LEVEL CHECK TRIMMER MOWER LINES 1 CHECK TR...

Page 14: ...the ignition key on electric start models 1 For convenience we recommend that you place the unit on a raised platform to make access to the underside of the deck as easy as possible 2 Examine the belt...

Page 15: ...the inner sides of the hole These grooves were formed by the splines on the spindle shaft E Figure 5 5 6 Install the belt on the spindle head pulley P Figure 5 5 and insert the spindle shaft E with at...

Page 16: ...ing the cables rotate the handlebar so that the upper portion rests on the engine and the handlebar legs face to the rear GENERAL ENGINE MAINTENANCE Perform the following engine mainte nance according...

Page 17: ...to the wire harness plug B located near the keyswitch 2 Plug the recharger box C Figure 5 8 into a grounded 220 Volt wall outlet 3 Charge the battery for 24 hours After charging unplug the recharger b...

Page 18: ...head is in contact with the ground If necessary you may tip the unit back slightly for a better view How ever do not tip the unit all the way back or motor oil may flow to the exhaust area and the eng...

Page 19: ...n 1 2 this length replace the line 2 Cutting height is too high or low for height 2 Adjust cutting height to approximately 1 3 of grass being cut of the length of the grass 3 Engine not set at FAST sp...

Page 20: ...18 Parts List Models 52068 52069 DRAWING NO 1 1 2 3 4 5 5 5 5 5 5 7 8 9 10 11 12 13 26 17 17 17 16 20 21 22 23 24 25 15 18 19 14 14 6 6...

Page 21: ...144001 Hood Bracket 2 Ref Part Description Qty Order parts from your local authorized engine dealer Refer to engine for model type number 15 1186389 Flange Lock Nut 1 4 20 2 16 1917574 Belt Guide 1 17...

Page 22: ...1917579 V Belt 1 12 1918246 Spindle Head Adapter Incl Bearing 1 13 1917581 Spindle Shaft 1 14 1918329 Spindle Head Assembly Incl Bearing Insert and Refs 16 17 18 1 15 1918393 Trimmer Head Assembly Inc...

Page 23: ...lange Lock Nut 1 4 20 1 10 1918081 Throttle Lever Cable Assembly 1 11 1100807 Hex Hd Screw 1 4 20 x 2 1 12 1110106 Hex Lock Nut 1 4 20 1 13 1763682 Cable Tie 3 14 1100799 Hex Hd Screw 5 16 18 x 1 1 2...

Page 24: ...odel Serial Numbers of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer When ordering parts be sure to provide the following Model Serial Number...

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