Bolens 52068 Owner'S Manual Download Page 14

12

Section 5: Maintenance

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  

Failure to follow these instructions can result in serious personal injury or property damage.

WARNING

REMOVING AND REPLACING 
THE TRIMMER HEAD 

1. Stop the engine and wait for all
moving parts to stop.  Disconnect spark
plug wire and move it away from the
spark plug.  Remove the ignition key on
electric start models.

2.  Two bolts (A, Figure 5-3) secure the
trimmer head (B) to the spindle head (C).
Loosen both bolts (not the nuts) just
enough to open up the trimmer head and
allow it to slide down the spindle head
and past the two stops.  Do not attempt
to remove the bolts completely – they are
permanently attached.

3.  Install the new trimmer head on the
spindle head.  Tighten the hardware
securely (to 75 in/lbs.) and evenly.

4. If the wear cup (D, Figure 5-3) is
worn, replace it.  Use a 1/2" socket
wrench to remove the screw (E, Figure 5-
3) and washer (F). Install the new wear
cup and reinstall the washer and screw.
Tighten the screw securely.

INSPECTING / REPLACING 
THE DRIVE BELT

The drive belt can be inspected or
replaced from beneath the machine deck.
The belt should not require inspection for
many hours of operation.  If replacement
becomes necessary, follow the instruc-
tions given here.

BELT INSPECTION

Stop the engine and let all moving parts
stop.  Allow the engine to cool. Discon-
nect the spark plug wire and move it
away from the spark plug.  Remove the
ignition key on electric start models.

1. For convenience, we recommend that
you place the unit on a raised platform to
make access to the underside of the deck
as easy as possible.

2. Examine the belt.  Feed it around the
rear (engine) pulley so the entire belt can
be examined.  If cracks or other damage
are noted, a new belt is needed.  

BELT REMOVAL

1. Stop the engine and wait for engine to
cool. Disconnect the spark plug wire and
move it away from the spark plug.
Remove the ignition key on electric start
models.

2. Remove gasoline from fuel tank.

3. Carefully tip unit on its left side and
secure it in place.

4. Remove the plastic plug (A, Figure 5-
4) from the top of the mower deck.

5. Using a 3/4" socket wrench, remove
nut (B, Figure 5-4), Belleville washer (C)
and flat washer (D) from spindle shaft
(E).

6. Thread nut (B, Figure 5-4) a few turns
back onto spindle shaft (E) to protect
threads on spindle shaft during the next
step.

7. Loosen the spindle shaft by placing a
wood block against the top of the nut (B,
Figure 5-4) and firmly striking the wood
block with a hammer.

8. Remove the nut from the spindle shaft
and then remove the spindle shaft (E,
Figure 5-5) and entire spindle head
assembly (F) from the bottom of the
deck. Slip the belt off the spindle head
pulley (P). 

9. Disconnect the idler arm spring (R,
Figure 5-6) from the hole in the idler arm
(T).

10. Using a 1/2" wrench, loosen the idler
arm mounting screw (S, Figure 5-6) two
full turns.

Figure 5-3

GASOLINE IS HIGHLY FLAMMABLE AND
ITS VAPORS ARE EXPLOSIVE.

• Drain fuel into approved container out-

doors, away from open flame.

• Be sure engine and muffler are cool

before draining gasoline.

• Do not smoke.

Failure to comply can result in serious
personal injury and property damage.

DANGER

Figure 5-4

A

B

C

D

E

A

B

D

F

E

C

Summary of Contents for 52068

Page 1: ...MANUAL Trimmer Mower Safety Assembly Controls Operation Maintenance Parts List GARDEN WAY INCORPORATED SAFETY FIRST Before operating this equipment read this Owner s Manual and the separate manual su...

Page 2: ...s could result in personal injury or property damage SECTION 1 SAFETY 1 General Operation 1 Slope Operation 2 Children 2 Service 2 Safety Decals 3 SECTION 2 ASSEMBLY 4 Inspection After Delivery 4 Step...

Page 3: ...t mow in reverse unless abso lutely necessary Always look down and behind before and while moving back wards 10 Do not operate the trimmer mower without proper guards plates or other protective safety...

Page 4: ...such as rocks tree limbs etc Uneven terrain could overturn the machine Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachment...

Page 5: ...cut Always stop the engine and let all moving parts stop before replacing the trimmer lines Let the engine cool 12 Do not change the engine governor setting or overspeed the engine The governor contr...

Page 6: ...ty gauge 155 dia line The following items are in a separate package 3 Plastic cable ties 1 Hex Hd Screw 1 4 20 x 2 1 Hex Locknut 1 4 20 2 Hex Hd Screw 5 16 18 x 2 2 Hex Locknut 5 16 18 Electric Start...

Page 7: ...rate Engine Owner s Manual for filling instructions and for the correct oil specifications Engine must be level when checking oil level In ambient temperatures above 400 F use a high quality SAE 30 we...

Page 8: ...grounded 220V wall outlet 3 Charge the battery for 24 hours After charging first unplug the charger box W from the wall outlet then disconnect the recharging line plugs U and V Wet conditions can caus...

Page 9: ...1 protects the engine from all manner of debris The shield tilts forward for access to the engine ENGINE THROTTLE CONTROL LEVER Use this lever F Figure 3 1 to regulate engine speed and to stop the eng...

Page 10: ...Install Handlebars in the Assembly Section of this Manual ADJUST LINE CUTTING HEIGHT The cutting height of the trimmer line adjusts from 1 1 2 to 4 1 2 high in infi nite increments The cutting height...

Page 11: ...ing height is adjusted according to the instructions STARTING THE ENGINE 1 Move the unit to the work area 2 Connect the spark plug wire to the spark plug 3 Put on safety approved eye protection 4 Rele...

Page 12: ...iser to establish a permanent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow down and exer cise caution when changing...

Page 13: ...both nuts securely REQUIRED MAINTENANCE SCHEDULE BEFORE EVERY EVERY EVERY AS REQUIRED MAINTENANCE EACH 5 25 100 NOTED USE HOURS HOURS HOURS CHECK ENGINE OIL LEVEL CHECK TRIMMER MOWER LINES 1 CHECK TR...

Page 14: ...the ignition key on electric start models 1 For convenience we recommend that you place the unit on a raised platform to make access to the underside of the deck as easy as possible 2 Examine the belt...

Page 15: ...the inner sides of the hole These grooves were formed by the splines on the spindle shaft E Figure 5 5 6 Install the belt on the spindle head pulley P Figure 5 5 and insert the spindle shaft E with at...

Page 16: ...ing the cables rotate the handlebar so that the upper portion rests on the engine and the handlebar legs face to the rear GENERAL ENGINE MAINTENANCE Perform the following engine mainte nance according...

Page 17: ...to the wire harness plug B located near the keyswitch 2 Plug the recharger box C Figure 5 8 into a grounded 220 Volt wall outlet 3 Charge the battery for 24 hours After charging unplug the recharger b...

Page 18: ...head is in contact with the ground If necessary you may tip the unit back slightly for a better view How ever do not tip the unit all the way back or motor oil may flow to the exhaust area and the eng...

Page 19: ...n 1 2 this length replace the line 2 Cutting height is too high or low for height 2 Adjust cutting height to approximately 1 3 of grass being cut of the length of the grass 3 Engine not set at FAST sp...

Page 20: ...18 Parts List Models 52068 52069 DRAWING NO 1 1 2 3 4 5 5 5 5 5 5 7 8 9 10 11 12 13 26 17 17 17 16 20 21 22 23 24 25 15 18 19 14 14 6 6...

Page 21: ...144001 Hood Bracket 2 Ref Part Description Qty Order parts from your local authorized engine dealer Refer to engine for model type number 15 1186389 Flange Lock Nut 1 4 20 2 16 1917574 Belt Guide 1 17...

Page 22: ...1917579 V Belt 1 12 1918246 Spindle Head Adapter Incl Bearing 1 13 1917581 Spindle Shaft 1 14 1918329 Spindle Head Assembly Incl Bearing Insert and Refs 16 17 18 1 15 1918393 Trimmer Head Assembly Inc...

Page 23: ...lange Lock Nut 1 4 20 1 10 1918081 Throttle Lever Cable Assembly 1 11 1100807 Hex Hd Screw 1 4 20 x 2 1 12 1110106 Hex Lock Nut 1 4 20 1 13 1763682 Cable Tie 3 14 1100799 Hex Hd Screw 5 16 18 x 1 1 2...

Page 24: ...odel Serial Numbers of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer When ordering parts be sure to provide the following Model Serial Number...

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