Bolens 52068 Owner'S Manual Download Page 13

Maintenance

5

Section

11

ADJUSTING TRIMMER 
HEAD ENGAGEMENT

The tension on the drive belt must be
correct for proper operation of the
trimmer head.  If the tension is correct,
the trimmer head will rotate when the
Trimmer Head Control Bail is pulled back
against the handlebar (another indication
of correct tension is if the engine stalls
when the trimmer head becomes bound
up in very tough material.)

A worn or loose drive belt will slip on its
pulleys, causing the trimmer head to
move slowly, or not at all, when the con-
trol bail is engaged (belt squealing may
also be noticeable).

If the tension is too tight, the trimmer
head may rotate before the control bail is
engaged, or when there is no free play in
the control bail.

TO ADJUST BELT TENSION

1.  Stop the engine and wait for all parts
to stop moving.  Adjust the position of
the two nuts on the control cable adjust-
ment stud (see Figure 5-2) as described
next:

a. To tighten belt tension, move the
upper nut (A, Figure 5-2) upward, then
move the lower nut (B) upward.
Tighten both nuts securely. 

b. To loosen belt tension, move the
lower nut (B, Figure 5-2) down and
then the upper nut (A) down.  Tighten
both nuts securely.

REQUIRED MAINTENANCE SCHEDULE

BEFORE EVERY

EVERY

EVERY

AS

REQUIRED MAINTENANCE

EACH

5

25

100

NOTED

USE

HOURS HOURS HOURS

CHECK ENGINE OIL LEVEL

CHECK TRIMMER/MOWER LINES

1

CHECK TRIMMER HEAD ENGAGEMENT

ENGINE/MACHINE CLEANING

3

CHECK NUTS AND BOLTS

CHANGE ENGINE OIL

2, 5

SERVICE AIR FILTER SYSTEM

5

CLEAN UNDER DECK

GENERAL LUBRICATION

INSPECT DRIVE BELT

CLEAN ENGINE

4

CHECK WEAR CUP

6

NOTE 1 – New line replacement is suggested when old line is 50% or less of original length.

NOTE 2 – Change oil after first two hours of new operation; thereafter every 25 hours.

NOTE 3 – Clean daily if used in extremely dusty/dirty conditions (see Engine Owner’s Manual).

NOTE 4 – Clean before using machine and at each fuel refill.

NOTE 5 – Service more often if used in extremely dusty or dirty conditions (see Engine

Owner’s Manual).

NOTE 6 – Replace when severe gouges exist on bottom surface.

Chart 5-1

Before inspecting, cleaning or servicing the machine, shut off engine, discon-
nect spark plug wire, and make sure that all moving parts have come to a com-
plete stop.  Remove ignition key on electric start models.

Failure to follow these instructions can result in personal injury or property
damage.

WARNING

NOTE:  LEFT and RIGHT sides of unit are as viewed
from operator’s position behind the handlebars.

Figure 5-2: Belt tension adjustment.

B

A

Summary of Contents for 52068

Page 1: ...MANUAL Trimmer Mower Safety Assembly Controls Operation Maintenance Parts List GARDEN WAY INCORPORATED SAFETY FIRST Before operating this equipment read this Owner s Manual and the separate manual su...

Page 2: ...s could result in personal injury or property damage SECTION 1 SAFETY 1 General Operation 1 Slope Operation 2 Children 2 Service 2 Safety Decals 3 SECTION 2 ASSEMBLY 4 Inspection After Delivery 4 Step...

Page 3: ...t mow in reverse unless abso lutely necessary Always look down and behind before and while moving back wards 10 Do not operate the trimmer mower without proper guards plates or other protective safety...

Page 4: ...such as rocks tree limbs etc Uneven terrain could overturn the machine Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachment...

Page 5: ...cut Always stop the engine and let all moving parts stop before replacing the trimmer lines Let the engine cool 12 Do not change the engine governor setting or overspeed the engine The governor contr...

Page 6: ...ty gauge 155 dia line The following items are in a separate package 3 Plastic cable ties 1 Hex Hd Screw 1 4 20 x 2 1 Hex Locknut 1 4 20 2 Hex Hd Screw 5 16 18 x 2 2 Hex Locknut 5 16 18 Electric Start...

Page 7: ...rate Engine Owner s Manual for filling instructions and for the correct oil specifications Engine must be level when checking oil level In ambient temperatures above 400 F use a high quality SAE 30 we...

Page 8: ...grounded 220V wall outlet 3 Charge the battery for 24 hours After charging first unplug the charger box W from the wall outlet then disconnect the recharging line plugs U and V Wet conditions can caus...

Page 9: ...1 protects the engine from all manner of debris The shield tilts forward for access to the engine ENGINE THROTTLE CONTROL LEVER Use this lever F Figure 3 1 to regulate engine speed and to stop the eng...

Page 10: ...Install Handlebars in the Assembly Section of this Manual ADJUST LINE CUTTING HEIGHT The cutting height of the trimmer line adjusts from 1 1 2 to 4 1 2 high in infi nite increments The cutting height...

Page 11: ...ing height is adjusted according to the instructions STARTING THE ENGINE 1 Move the unit to the work area 2 Connect the spark plug wire to the spark plug 3 Put on safety approved eye protection 4 Rele...

Page 12: ...iser to establish a permanent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow down and exer cise caution when changing...

Page 13: ...both nuts securely REQUIRED MAINTENANCE SCHEDULE BEFORE EVERY EVERY EVERY AS REQUIRED MAINTENANCE EACH 5 25 100 NOTED USE HOURS HOURS HOURS CHECK ENGINE OIL LEVEL CHECK TRIMMER MOWER LINES 1 CHECK TR...

Page 14: ...the ignition key on electric start models 1 For convenience we recommend that you place the unit on a raised platform to make access to the underside of the deck as easy as possible 2 Examine the belt...

Page 15: ...the inner sides of the hole These grooves were formed by the splines on the spindle shaft E Figure 5 5 6 Install the belt on the spindle head pulley P Figure 5 5 and insert the spindle shaft E with at...

Page 16: ...ing the cables rotate the handlebar so that the upper portion rests on the engine and the handlebar legs face to the rear GENERAL ENGINE MAINTENANCE Perform the following engine mainte nance according...

Page 17: ...to the wire harness plug B located near the keyswitch 2 Plug the recharger box C Figure 5 8 into a grounded 220 Volt wall outlet 3 Charge the battery for 24 hours After charging unplug the recharger b...

Page 18: ...head is in contact with the ground If necessary you may tip the unit back slightly for a better view How ever do not tip the unit all the way back or motor oil may flow to the exhaust area and the eng...

Page 19: ...n 1 2 this length replace the line 2 Cutting height is too high or low for height 2 Adjust cutting height to approximately 1 3 of grass being cut of the length of the grass 3 Engine not set at FAST sp...

Page 20: ...18 Parts List Models 52068 52069 DRAWING NO 1 1 2 3 4 5 5 5 5 5 5 7 8 9 10 11 12 13 26 17 17 17 16 20 21 22 23 24 25 15 18 19 14 14 6 6...

Page 21: ...144001 Hood Bracket 2 Ref Part Description Qty Order parts from your local authorized engine dealer Refer to engine for model type number 15 1186389 Flange Lock Nut 1 4 20 2 16 1917574 Belt Guide 1 17...

Page 22: ...1917579 V Belt 1 12 1918246 Spindle Head Adapter Incl Bearing 1 13 1917581 Spindle Shaft 1 14 1918329 Spindle Head Assembly Incl Bearing Insert and Refs 16 17 18 1 15 1918393 Trimmer Head Assembly Inc...

Page 23: ...lange Lock Nut 1 4 20 1 10 1918081 Throttle Lever Cable Assembly 1 11 1100807 Hex Hd Screw 1 4 20 x 2 1 12 1110106 Hex Lock Nut 1 4 20 1 13 1763682 Cable Tie 3 14 1100799 Hex Hd Screw 5 16 18 x 1 1 2...

Page 24: ...odel Serial Numbers of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer When ordering parts be sure to provide the following Model Serial Number...

Reviews: