Bolens 52068 Owner'S Manual Download Page 17

Section 5: Maintenance 

15

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug.  

Failure to follow these instructions can result in serious personal injury or property damage.

WARNING

Throttle Control Adjustment – If the
engine does not shut off when the throttle
lever is moved to the stop position, or if the
engine does not respond to various throttle
settings, refer to the Engine Owner’s
Manual for service information.

OFF-SEASON STORAGE

When storing the trimmer/mower for
extended periods, follow these procedures
to ensure that the unit will be in good con-
dition for future use.

• Store machine on a level surface.
• Thoroughly inspect the machine for any

loose, broken or missing parts.  Repair
or replace parts as necessary.

• Perform recommended engine mainte-

nance by following the engine storage
instructions found in the Engine Owner’s
Manual.  Be sure to protect the fuel lines,
carburetor and fuel tank from gum
deposits by removing fuel or by treating
fuel with a fuel stabilizer (follow engine
manufacturer’s recommendations).

• Change engine oil.
• Clean any dirt, grass or chaff from the air

cooling system intake area and other
parts of the engine.

• Check nuts, bolts, other hardware for

tightness.  Replace missing hardware.

• On an electric start model, remove key

from keyswitch.  Charge battery for 24
hours before and after storage.

• Disconnect spark plug wire from spark

plug.  Prevent wire from touching spark
plug by placing wire away from spark
plug.

BATTERY RECHARGING (Models
with electric start feature)

Recharge the battery before and after
storing the unit for more than three weeks.

The engine must be stopped and the area
in which recharging will take place must
be dry.

1. Connect the small plug on the battery
charger cord (A, Figure 5-8) to the wire
harness plug (B) located near the
keyswitch.  

2. Plug the recharger box (C, Figure 5-8)
into a grounded 220-Volt wall outlet.

3. Charge the battery for 24 hours.  After
charging, unplug the recharger box  (C,
Figure 5-8) from the wall outlet first, then
disconnect the recharging line plugs (A
and B, Figure 5-8).

BATTERY REPLACEMENT

If the battery no longer takes a charge, or
if it is leaking or otherwise damaged, it
must be replaced.

1. Tilt the debris shield forward.

2. Disconnect the negative (–) black wire
first; then the positive (+) red wire.

3. A clamp secured with two screws
holds the battery to the deck.  Remove
screw (D, Figure 5-9), then lift the battery
from under the battery clamp.

4. Position the new battery under the
clamp and replace screw (D).

5. Connect the red wire to the positive (+)
red-coded battery terminal. Then, connect
the black wire to the negative (–) black-
coded battery terminal.

NOTE: Discard battery properly, as
required by regulations in your area.

6. Close the debris shield.

• Never perform maintenance when

engine is running or spark plug wire is
connected, except when instructed to
do so.

• Never store mower with fuel in fuel

tank inside a building where fumes can
reach an open flame or spark, or where
ignition sources are present such as
hot water and space heaters, furnaces,
clothes dryers, stoves, electric motors,
etc.  Make sure engine is cool before
storing.

• Drain gasoline outdoors into an

approved container. Do not smoke and
keep fuel away from open flame.

Failure to follow these instructions will
result in serious personal injury or prop-
erty damage.

WARNING

• Wet conditions can cause an electric

shock hazard during battery charging.
Avoid wet conditions when charging.  

• Recharging the battery with improper

equipment could cause a battery explo-
sion.  Use only the battery charger
shipped to you.  All parts must be fully
stopped and the spark plug wire dis-
connected and moved away from the
spark plug. 

Failure to comply could result in per-
sonal injury or property damage.

DANGER

Figure 5-8: Use recharger supplied with
unit.

A

C

B

Figure 5-9: Battery replacement.

D

Summary of Contents for 52068

Page 1: ...MANUAL Trimmer Mower Safety Assembly Controls Operation Maintenance Parts List GARDEN WAY INCORPORATED SAFETY FIRST Before operating this equipment read this Owner s Manual and the separate manual su...

Page 2: ...s could result in personal injury or property damage SECTION 1 SAFETY 1 General Operation 1 Slope Operation 2 Children 2 Service 2 Safety Decals 3 SECTION 2 ASSEMBLY 4 Inspection After Delivery 4 Step...

Page 3: ...t mow in reverse unless abso lutely necessary Always look down and behind before and while moving back wards 10 Do not operate the trimmer mower without proper guards plates or other protective safety...

Page 4: ...such as rocks tree limbs etc Uneven terrain could overturn the machine Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachment...

Page 5: ...cut Always stop the engine and let all moving parts stop before replacing the trimmer lines Let the engine cool 12 Do not change the engine governor setting or overspeed the engine The governor contr...

Page 6: ...ty gauge 155 dia line The following items are in a separate package 3 Plastic cable ties 1 Hex Hd Screw 1 4 20 x 2 1 Hex Locknut 1 4 20 2 Hex Hd Screw 5 16 18 x 2 2 Hex Locknut 5 16 18 Electric Start...

Page 7: ...rate Engine Owner s Manual for filling instructions and for the correct oil specifications Engine must be level when checking oil level In ambient temperatures above 400 F use a high quality SAE 30 we...

Page 8: ...grounded 220V wall outlet 3 Charge the battery for 24 hours After charging first unplug the charger box W from the wall outlet then disconnect the recharging line plugs U and V Wet conditions can caus...

Page 9: ...1 protects the engine from all manner of debris The shield tilts forward for access to the engine ENGINE THROTTLE CONTROL LEVER Use this lever F Figure 3 1 to regulate engine speed and to stop the eng...

Page 10: ...Install Handlebars in the Assembly Section of this Manual ADJUST LINE CUTTING HEIGHT The cutting height of the trimmer line adjusts from 1 1 2 to 4 1 2 high in infi nite increments The cutting height...

Page 11: ...ing height is adjusted according to the instructions STARTING THE ENGINE 1 Move the unit to the work area 2 Connect the spark plug wire to the spark plug 3 Put on safety approved eye protection 4 Rele...

Page 12: ...iser to establish a permanent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow down and exer cise caution when changing...

Page 13: ...both nuts securely REQUIRED MAINTENANCE SCHEDULE BEFORE EVERY EVERY EVERY AS REQUIRED MAINTENANCE EACH 5 25 100 NOTED USE HOURS HOURS HOURS CHECK ENGINE OIL LEVEL CHECK TRIMMER MOWER LINES 1 CHECK TR...

Page 14: ...the ignition key on electric start models 1 For convenience we recommend that you place the unit on a raised platform to make access to the underside of the deck as easy as possible 2 Examine the belt...

Page 15: ...the inner sides of the hole These grooves were formed by the splines on the spindle shaft E Figure 5 5 6 Install the belt on the spindle head pulley P Figure 5 5 and insert the spindle shaft E with at...

Page 16: ...ing the cables rotate the handlebar so that the upper portion rests on the engine and the handlebar legs face to the rear GENERAL ENGINE MAINTENANCE Perform the following engine mainte nance according...

Page 17: ...to the wire harness plug B located near the keyswitch 2 Plug the recharger box C Figure 5 8 into a grounded 220 Volt wall outlet 3 Charge the battery for 24 hours After charging unplug the recharger b...

Page 18: ...head is in contact with the ground If necessary you may tip the unit back slightly for a better view How ever do not tip the unit all the way back or motor oil may flow to the exhaust area and the eng...

Page 19: ...n 1 2 this length replace the line 2 Cutting height is too high or low for height 2 Adjust cutting height to approximately 1 3 of grass being cut of the length of the grass 3 Engine not set at FAST sp...

Page 20: ...18 Parts List Models 52068 52069 DRAWING NO 1 1 2 3 4 5 5 5 5 5 5 7 8 9 10 11 12 13 26 17 17 17 16 20 21 22 23 24 25 15 18 19 14 14 6 6...

Page 21: ...144001 Hood Bracket 2 Ref Part Description Qty Order parts from your local authorized engine dealer Refer to engine for model type number 15 1186389 Flange Lock Nut 1 4 20 2 16 1917574 Belt Guide 1 17...

Page 22: ...1917579 V Belt 1 12 1918246 Spindle Head Adapter Incl Bearing 1 13 1917581 Spindle Shaft 1 14 1918329 Spindle Head Assembly Incl Bearing Insert and Refs 16 17 18 1 15 1918393 Trimmer Head Assembly Inc...

Page 23: ...lange Lock Nut 1 4 20 1 10 1918081 Throttle Lever Cable Assembly 1 11 1100807 Hex Hd Screw 1 4 20 x 2 1 12 1110106 Hex Lock Nut 1 4 20 1 13 1763682 Cable Tie 3 14 1100799 Hex Hd Screw 5 16 18 x 1 1 2...

Page 24: ...odel Serial Numbers of the unit Replacement Parts Factory specified replacement parts are available from your authorized dealer When ordering parts be sure to provide the following Model Serial Number...

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