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B. Disconnect all electrical power service to pump before beginning shaft seal replacement.
C. Only qualified personnel should attempt rotary seal replacement. Contact your local authorized Dealer or
service center if you have any questions.

D. Exercise extreme care in handling both the rotating and the stationary sections of the two-part replacement seal.
Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces.

Troubleshooting

Motor Will NOT Start – Check For:

Make sure the terminal board connections agree with the wiring diagram on motor data plate label. Be sure motor
is wired
for available field supply voltage (see pump operating label).
1. Improper or loose wiring connections; open switches or relays; tripped circuit breakers, GFCI’s, or blown fuses.

Solution:

Check all connections, circuit breakers, and fuses. Reset tripped breakers or replace blown fuses.

2. Manually check rotation of motor shaft for free movement and lack of obstruction.
3. If you have a timer, be certain it is working properly. Bypass it if necessary.

Motor Shuts OFF – Check For:

1. Low voltage at motor or power drop (frequently caused by undersized wiring or extension cord use).

Solution:

Contact qualified professional to check that the wiring gauge is heavy enough.

NOTE

-

Your pump motor is equipped with an “automatic thermal overload protector.” The motor will

automatically shut off if power supply drops before heat damage can build up causing windings to burn out. The
“thermal overload protector” will allow the motor to automatically restart once the motor has cooled. It will
continue to shut off until the problem is corrected.

Be sure to correct cause of overheating.

Motor Hums, But Does NOT Start – Check For:

1. Impeller jammed with debris.

Solution:

Have a qualified repair professional open the pump and remove the debris.

Pump Won't Prime, Check For:

1. Empty pump/strainer housing.

Solution:

Make sure pump/strainer housing is filled with water and cover o-ring is clean. Ensure o-ring is properly

seated in the cover o-ring groove. Ensure o-ring is lubricated and that strainer cover is locked firmly in position.
Lubricant will help to create a tighter seal.
2. Loose connections on suction side.

Solution:

Tighten pipe/union connections.

NOTE -

Any self-priming pump will not prime if there are suction air leaks. Leaks will result in bubbles

emanating from return fittings on pool wall.
3. Leaking O-ring on valves.

page 10

Summary of Contents for Flow Xtreme NE4513

Page 1: ...REPLACEMENT PUMPS OWNER S MANUAL INSTALLATION OPERATION PARTS NE4513 NE4515 NEP4208 NE4514 NE4516 NE4517 NE4520 NE4518 NE4521 NE4519 NE4522 NE4523 NEP4268 NEP4269 VER 0611 NE4524 NEP4271...

Page 2: ...so that it is capable of being readily disassembled for storage and reassembled to its original integrity Though this product is designed for outdoor use it is strongly advised to protect the electri...

Page 3: ...tion outlets and or suction outlet covers which are damaged broken cracked missing or unsecured can cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can be...

Page 4: ...nd water is discharged All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage WARNING Separat...

Page 5: ...Allow adequate access for servicing pump and piping Pipe Sizing Chart NOTE It is recommended that a minimum length of piping MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY PIPE SIZE Pipe Size mm 1 32 1 1 4 4...

Page 6: ...electrical shock hazard WARNING Do NOT ground to a gas supply line WARNING To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections WARNING Ground...

Page 7: ...5 ft 1 5 m of inside walls of swimming pool spa or hot tub Wiring WARNING All wiring must be done by a licensed electrician Pump MUST be permanently connected to circuit If other lights or appliances...

Page 8: ...t in severe personal injury Release all pressure from filter pump and piping system See filter owner s manual If water source is higher than the pump pump will prime itself when suction and outlet val...

Page 9: ...in the system Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time see instructions below Keep motor dry and covered during storage To avoid...

Page 10: ...r power drop frequently caused by undersized wiring or extension cord use Solution Contact qualified professional to check that the wiring gauge is heavy enough NOTE Your pump motor is equipped with a...

Page 11: ...seal only if it is leaking Low Flow Generally Check For 1 Clogged or restricted strainer or suction line Solution Contact a qualified repair professional 2 Undersized pool piping Solution Correct pip...

Page 12: ...tz Amps Flow Rate NE4517 HTI100 1 0 115 230 60 13 6 5 86GPM NE4518 HTI150 1 5 115 230 60 15 7 5 90GPM NE4519 HTI2SP075 0 75 0 23 230 60 6 80 35GPM NE4520 HTI2SP100 1 0 0 3 230 60 1 6 1 8 86 38GPM NE45...

Page 13: ...19 8 IMPELLER OF ITEM HTI 100 HTI2SP 100 HTI010 NEP4218 NE4517 NE4520 8 IMPELLER OF ITEM HTI 150 HTI2SP 150 HTI011 NEP4219 NE4518 NE4521 8 IMPELLER OF ITEM HTI 200 HTI2SP 200 HTI012 NEP4220 NE4522 9 O...

Page 14: ...4 All 9 PUMP COVER HTA011 NEP4195 All 10 O RING HTA012 NEP4196 All 11 IMPELLER OF ITEM HTA 075 HTA2SP 075 HTA014 NEP4198 NE4513 NE4515 IMPELLER OF ITEM HTA 100 HTA2SP 100 HTA015 NEP4199 NE4514 NE4516...

Page 15: ...5 43 O ring B 3 1 P00183 NEP4266 All 6 44 O ring C 1 5 1 P00184 NEP4267 All 7 45 Strainer Collar 1 P00133 NEP4247 All 8 46 Strainer Basket 1 P00134 NEP4248 All 9 47 Pump Drain Cap 1 P00135 NEP4249 All...

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