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Blue Sky Energy 

 Solar Boost 3000i 

 

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                                                                                                                                                                                                       Blue Sky Energy | USA | 

www.blueskyenergyinc.com

 

Absorption Charge 

Once the battery recovers sufficient charge for battery voltage to rise to the Absorption Charge Voltage setpoint (factory set to 14.4V), charge 
current is reduced as necessary to hold the battery at the Absorption Voltage. The 3000i will return to Bulk should battery voltage remain below 
the Absorption Voltage setpoint for more than 10 seconds. The 3000i remains in Absorption until the battery is fully charged as determined by 
either; 
1)

 

The 3000i remains continuously in Absorption for the Absorption Charge Time period (factory set to 2 hours).  

 OR 

 

2)

 

With  the  optional  IPN  ProRemote  display  and  battery  system  monitor,  net  battery  charge  current  decreases  to  the  Float  Transition 
Current (factory set in the ProRemote to 1.5 amps per 100 amp-hours of battery capacity). 

Float Charge

 

Once the battery is fully charged a somewhat lower Float Voltage (factory set to 13.2V) is applied to maintain the battery in a fully charged 
state  without  excessive  water  loss.  The  3000i  will  return  to  Absorption  should  battery  voltage  remain  below  the Float Voltage setpoint for 
more than 10 seconds. 
 

2-STAGE CHARGE CONTROL 

The 3000i may be configured for 2-stage charge control if desired by setting the Float Charge Voltage setting to 

OFF

” (NO Float)

OUTPUT CURRENT LIMIT 

Should conditions be present where the PV modules are able to produce more than 30 amps of output current with 36 cell PV modules, or 22 amps 
with 60 cell PV modules, the 3000i will automatically limit output current to this value. Note that when current drops and the 3000i exits current 
limit it will first enter Absorption on its way back to Bulk even though battery voltage may be below the Absorption Charge Voltage setpoint.  

 

 WARNING:

 Current limit should be thought of as transient PV over current protection and not a normal mode 

of operation. If the 3000i enters 30 amp or 22 amp current limit on a regular basis it is possible that excessive PV 
power  is  connected.  Confirm  that  the  PV  modules  do  not  exceed  ratings  shown  in  the  Selecting  PV  Modules 
section.  

 
OPTIONAL TEMPERATURE COMPENSATION 

The  charge  voltage  required  by  batteries  changes  with  battery  temperature.  Temperature  compensation  of  charge  voltage  enhances  battery 
performance  and  life  while  decreasing  battery  maintenance.  Temperature  compensation  of  charge  voltage  can  be  provided  using  the  optional 
battery  temperature  sensor  (BSE  p/n  930-0022-20).  The  default  compensation  factor  of 

30mV/

C  (

5.00mV/

C/cell)  is  typically  appropriate  for 

most lead-acid chemistry batteries including GEL and AGM. If a proper temperature sensor signal is not detected the 3000i will operate as if battery 
temperature is 25

C. 

 

FACTORY DEFAULT CHARGE VOLTAGE SETPOINTS -VS.- BATTERY TEMPERATURE 

 

 

 

FIGURE 2 

EQUALIZATION 

 WARNING:

 Not all batteries can be safely equalized. Equalization should be performed  only on vented liquid 

electrolyte lead-acid batteries. Always follow battery manufacturers recommendations pertaining to equalization. 
Equalization  applies  a  relatively  high  charge  voltage  producing  significant  battery  gassing.  Prior  to  performing 
equalization  disconnect  equipment  that  cannot  tolerate  the  high  equalization  voltage  which  is  temperature 
compensated as shown above.  

 

Equalization is a controlled overcharge used to bring all battery cells up to the same specific gravity and state of charge. The 3000i may be configured to 
perform  an  automatic  equalization  on  periodic  basis,  or  a  manual  equalization.  Since  sealed batteries should not be equalized the factory default 
settings have Equalize Enable (

EqE

) set to OFF to disable automatic or manual equalization. Equalization may be enabled by setting Equalize Enable to 

ON as described in the Charge And Load Control Settings section. When an equalization cycle is being performed the Float and Absorption charge status 

Summary of Contents for SB3000i

Page 1: ...RE OF THE FOLLOWING US PATENTS 6 111 391 6 204 645 Blue Sky Energy Inc 2017 430 0034 C FCC CFR 47 Part 15 Subpart B This device complies with part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operations CONFORMS TO EN 6...

Page 2: ...ped Factory Default Settings 7 Changing Charge And Load Control Settings 7 Selecting PV Modules 8 Mounting 8 Battery and PV Wiring 9 Optional Battery Temperature Sensor 9 Auxiliary Output 10 Auxiliary Battery Charge 10 Load Controller 10 Dusk To Dawn Lighting Control 11 Battery PV Power Connect Disconnect Order 11 Connecting The Battery 11 Connecting PV Modules 11 Installing A Multi Controller Sys...

Page 3: ...cid battery can produce a short circuit current high enough to weld a ring or the like to metal causing a severe burn j Remove all sources of power photovoltaic and battery before servicing or installing 4 CHARGER LOCATION INSTALLATION a This unit is designed to charge 12 volt 6 cell flooded or sealed type lead acid chemistry batteries within the range of 20 to 2 000 amp hours Follow battery manuf...

Page 4: ... to prevent unwanted current drain There is a 5 second turn on delay and a 45 second turn off delay The 3000i operates on battery power not PV power Insure that voltage on the battery terminals of the 3000i is always the same as actual battery voltage within a few 10ths of a volt and greater than 9 volts for proper operation Note that the front panel serves as a heatsink for power control devices ...

Page 5: ...end to be higher under light load and lower under a heavier load Do not think of these voltage values as absolutes but rather as a broad brush indication of approximate battery charge level Voltage at a particular state of charge will vary with battery size age construction temperature and with the level of charge or discharge current Most battery manufacturers recommend not discharging below abou...

Page 6: ...nt PV over current protection and not a normal mode of operation If the 3000i enters 30 amp or 22 amp current limit on a regular basis it is possible that excessive PV power is connected Confirm that the PV modules do not exceed ratings shown in the Selecting PV Modules section OPTIONAL TEMPERATURE COMPENSATION The charge voltage required by batteries changes with battery temperature Temperature c...

Page 7: ...s use the front panel as a heatsink It is normal for the front panel to become quite warm to the touch when the 3000i is operating normally Front panel heating will be the greatest when the 3000i is processing either very high power or very low power When mounted to a vertical surface with good ventilation the 3000i can deliver full output in an ambient temperature of up to 45 C 113 F If an over t...

Page 8: ...nd value of that setting Setting Range Setting Steps Description Setting Text Default Setting AbS 14 4 12 0V 17 0V 0 1V Absorption charge voltage Abt 2 0 0 0 10 0 hrs 0 5 hrs Absorption charge time FLt 13 2 12 0V 17 0V 0 1V Float charge voltage Set to oFF one step below 12 0 for 2 stage charge EqU 15 2 12 0V 17 0V 0 1V Equalize charge voltage Eqt 2 0 0 5 10 0 hrs 0 5 hrs Equalize charge time Norma...

Page 9: ... boost performance When multiple controllers are used on the IPN Network each controller independently MPPT s their modules to their best Do not mix 36 cell and 60 cell modules on the same controller Select PV modules that do not exceed the maximum ratings shown below and preferably produce IMP of at least 3 5 amps 2 amps with 60 cell modules per 100 amp hours of battery capacity Voltage current a...

Page 10: ...e two wire sizes larger than shown e g 8awg rather than 12awg for the wire section between the 3000i and the battery MAXIMUM CONDUCTOR PAIR LENGTH 3 VOLTAGE DROP WIRE GAUGE AWG 60 CELL MODULES 11 8AMP INPUT FEET METERS 36 CELL MODULES 24AMPS INPUT FEET METERS 12 AWG 17 9 5 5 5 3 1 6 10 AWG 28 5 8 7 8 5 2 6 8 AWG 45 3 13 8 13 5 4 1 6 AWG 71 2 21 7 21 4 6 5 4 AWG 114 1 34 8 34 0 10 4 TABLE 3 CAUTION...

Page 11: ...ted or not CAUTION The auxiliary output CANNOT perform both auxiliary battery charge and load lighting functions at the same time DO NOT use the 20 amp Load terminal for auxiliary battery charge or the 3000i may be damaged in a manner that voids the warranty For clarity Figure 5 only shows additional wiring required for auxiliary output use and assumes basic system wiring shown in Figure 4 is comp...

Page 12: ...timer If both timers are set to DISABLED factory default the lighting control feature is disabled If either the Post Dusk PSt or Pre Dawn PrE timers are set to a time value the lighting control feature is enabled When lighting control is enabled the Load output is controlled by both the normal LVD control function and the lighting control function such that whichever function wants the Load output...

Page 13: ...n and the front panel may get hot quickly Should this occur immediately remove PV power and correct the fault INSTALLING A MULTI CONTROLLER SYSTEM USING THE IPN NETWORK The 3000i may also serve as an IPN Network Master controlling up to 7 remote IPN Network compatible Slaves Any Blue Sky Energy charge controller capable of operating as an IPN Network Slave may be used and as of this writing includ...

Page 14: ...will resume when the 3000i cools Unit will not stay in a Charge ON state Low and changing sun intensity PV connected to BAT external to controller Normal operation PV BAT must be separate for proper operation External connection prevents proper operation of current measurement system Charge status indicator ON but no output charge current Battery voltage greater than present charge voltage setpoin...

Page 15: ...may float around a few 10ths of a volt LVD Load control not working correctly Auxiliary output not set for load control Output may have shut off due to low battery charge ON OFF thresholds set incorrectly Lighting control enabled Confirm out setting is set to Lod Load will shut off if battery voltage drops below OFF threshold default 11 5V Once shut off the load will not come back on until battery...

Page 16: ...irs 3 This limited warranty does not apply to and future warranty shall become void for any product or part thereof damaged by a alteration disassembly or application of a foreign substance b repair or service not rendered by a BSE authorized repair facility c accident or abuse d corrosion e lightning or other act of God f operation or installation contrary to instructions pertaining to the produc...

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