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Installation and Operation Manual  

 

Blue Sky Energy | USA | 

www.blueskyenergyinc.com

                                                                                                                                                                                                       

Parameter viewing mode 

toggles between setting text 

and value of that setting 

Setting Range 

Setting 

Steps 

Description 

Setting Text 

Default Setting 

Eqd 

30 

  10 

 400 

5 days 

Days between automatic equalization cycles 

Setting of zero (00) disables automatic equalization 

EqE 

oFF 

on or oFF 

 

Master equalize enable/disable 

Set to 

on

 to enable either automatic or manual equalization 

uPr 

15.5 

12.0V 

 17.0V 

0.1V 

Maximum setpoint voltage limit 

btc 

500 

(

5.00mV/

C/cell)

 

000 

 800 

(

0.00 to 

8.00 

mV/

C/cell)

 

10 

(10mV/

C/cell) 

Battery temperature compensation factor 

(decimal point missing in display  

such that 500 = 

5.00mV/

C/cell) 

(default provides overall factor of 

30mV/

C for 6 cell 12V battery) 

 Charge control related items above 

                       

 Load control related items below 

 

out 

ch9 

ch9 or Lod 

 

Selects Auxiliary Output functionality for 

Auxiliary Bat Charge (ch9),  or  Load/Lighting control (Lod) 

Lon 

12.6V 

5.0V 

 17.0V 

0.1V 

Load control LVD on threshold 

LoF 

11.5V 

5.0V 

 17.0V 

0.1V 

Load control LVD off threshold 

PSt 

oFF 

0.5 

 20.0 hrs 

0.5 hrs 

PostDusk lighting timer, set to 

oFF

 (one step below 0.5) to 

disable 

PrE 

oFF 

0.5 

 20.0 hrs 

0.5 hrs 

PreDawn lighting timer, set to 

oFF

 (one step below 0.5) to 

disable 

PEr 

 90% 

10% 

Middle of the night % brightness (between PostDusk & PreDawn 

timers) 

TABLE 2 

 
SELECTING PV MODULES 

The  3000i  is  designed  to  operate  conventional  12V  36  cell  PV  modules  or  higher  voltage  60  cell  modules.  It  is not intended for use with 72 cell 
modules. If multiple PV modules are used best MPPT current boost performance will be obtained if all PV modules are identical. Dissimilar modules 
should  have  V

MP

  values  within 

0.5V  or  better  and  be  of  the  same  basic  cell  technology  so  their  V

MP

  will  tend  to  track  as  operating  conditions 

change. If module types are very different consider using a separate charge controller for each module type to obtain the best MPPT current boost 

performance. When multiple controllers are used on the IPN Network each controller independently MPPT’s their modules to thei

r best. Do not mix 

36  cell  and  60  cell  modules  on  the  same  controller.  Select  PV  modules  that  do  not  exceed  the  maximum  ratings  shown  below,  and  preferably 
produce I

MP

 of at least 3.5 amps (2 amps with 60 cell modules) per 100 amp-hours of battery capacity.  

Voltage, current and power produced by PV modules fluctuate widely with operating conditions. As a result a  set of test conditions referred to as 

Standard Test Conditions

 

(

STC

)

 are used to rate modules in a meaningful manner and accurately predict real world performance. STC ratings are 

not maximum or optimal ratings. Conditions can be present where V

OC

 and I

SC

 approach 1.25 times STC ratings which is why National Electrical Code 

and our recommendations call for 1.25 derating of both V

OC

 and I

SC

. Yet in real world conditions I

MP

 actually seen is commonly only about 75 

 80% 

of I

MP

 at STC. 

 

Key PV module specifications; 

 
 

P

MAX

 

Maximum power in watts  (P

MAX

 = V

MP

 x I

MP

 

V

OC

 

Voltage with module open circuit  (typically 

20 

 22V for 12V nominal 36 cell modules) 

V

MP

 

Voltage where module produces Maximum Power  (typically 

17 

 18V for 12V nominal 36 cell modules)  

 

I

MP

 

Current where module produces Maximum Power  

 

I

SC

 

Current with module Short Circuit 

 

PV Cell Count 

Maximum PV 
Power @ STC 

Automatic 

Output Current 

Limit

 

Maximum PV 

Isc @ STC 

Maximum PV 

V

OC 

@ STC

 

Recommended range of 

V

MP

 @ STC 

36 Cell 

400W 

30A 

24A 

24.0V 

16.0 

 19.0V 

60 Cell 

290W 

22A 

11.8A 

40.0V 

24.0V 

 31.0V 

 

MOUNTING 

 

 

CAUTION:

  The  front  panel  may  become  quite  warm  to  the  touch  during  normal  operation.  Mount  the  3000i 

vertically to promote air flow and cooling, do not enclose in a confined space and avoid mounting in direct sunlight. 
The 3000i is not watertight and must be protected from rain, snow and excessive moisture. Corrosion resulting from 
liquid water or excessive moisture voids the limited warranty. An optional black powder coated deluxe mounting box 
is available as BSE p/n 720-0011-01. The optional mounting box is the same X,Y dimension as the 3000i front panel 

and 2.75” (7cm) deep.

 

Summary of Contents for SB3000i

Page 1: ...RE OF THE FOLLOWING US PATENTS 6 111 391 6 204 645 Blue Sky Energy Inc 2017 430 0034 C FCC CFR 47 Part 15 Subpart B This device complies with part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operations CONFORMS TO EN 6...

Page 2: ...ped Factory Default Settings 7 Changing Charge And Load Control Settings 7 Selecting PV Modules 8 Mounting 8 Battery and PV Wiring 9 Optional Battery Temperature Sensor 9 Auxiliary Output 10 Auxiliary Battery Charge 10 Load Controller 10 Dusk To Dawn Lighting Control 11 Battery PV Power Connect Disconnect Order 11 Connecting The Battery 11 Connecting PV Modules 11 Installing A Multi Controller Sys...

Page 3: ...cid battery can produce a short circuit current high enough to weld a ring or the like to metal causing a severe burn j Remove all sources of power photovoltaic and battery before servicing or installing 4 CHARGER LOCATION INSTALLATION a This unit is designed to charge 12 volt 6 cell flooded or sealed type lead acid chemistry batteries within the range of 20 to 2 000 amp hours Follow battery manuf...

Page 4: ... to prevent unwanted current drain There is a 5 second turn on delay and a 45 second turn off delay The 3000i operates on battery power not PV power Insure that voltage on the battery terminals of the 3000i is always the same as actual battery voltage within a few 10ths of a volt and greater than 9 volts for proper operation Note that the front panel serves as a heatsink for power control devices ...

Page 5: ...end to be higher under light load and lower under a heavier load Do not think of these voltage values as absolutes but rather as a broad brush indication of approximate battery charge level Voltage at a particular state of charge will vary with battery size age construction temperature and with the level of charge or discharge current Most battery manufacturers recommend not discharging below abou...

Page 6: ...nt PV over current protection and not a normal mode of operation If the 3000i enters 30 amp or 22 amp current limit on a regular basis it is possible that excessive PV power is connected Confirm that the PV modules do not exceed ratings shown in the Selecting PV Modules section OPTIONAL TEMPERATURE COMPENSATION The charge voltage required by batteries changes with battery temperature Temperature c...

Page 7: ...s use the front panel as a heatsink It is normal for the front panel to become quite warm to the touch when the 3000i is operating normally Front panel heating will be the greatest when the 3000i is processing either very high power or very low power When mounted to a vertical surface with good ventilation the 3000i can deliver full output in an ambient temperature of up to 45 C 113 F If an over t...

Page 8: ...nd value of that setting Setting Range Setting Steps Description Setting Text Default Setting AbS 14 4 12 0V 17 0V 0 1V Absorption charge voltage Abt 2 0 0 0 10 0 hrs 0 5 hrs Absorption charge time FLt 13 2 12 0V 17 0V 0 1V Float charge voltage Set to oFF one step below 12 0 for 2 stage charge EqU 15 2 12 0V 17 0V 0 1V Equalize charge voltage Eqt 2 0 0 5 10 0 hrs 0 5 hrs Equalize charge time Norma...

Page 9: ... boost performance When multiple controllers are used on the IPN Network each controller independently MPPT s their modules to their best Do not mix 36 cell and 60 cell modules on the same controller Select PV modules that do not exceed the maximum ratings shown below and preferably produce IMP of at least 3 5 amps 2 amps with 60 cell modules per 100 amp hours of battery capacity Voltage current a...

Page 10: ...e two wire sizes larger than shown e g 8awg rather than 12awg for the wire section between the 3000i and the battery MAXIMUM CONDUCTOR PAIR LENGTH 3 VOLTAGE DROP WIRE GAUGE AWG 60 CELL MODULES 11 8AMP INPUT FEET METERS 36 CELL MODULES 24AMPS INPUT FEET METERS 12 AWG 17 9 5 5 5 3 1 6 10 AWG 28 5 8 7 8 5 2 6 8 AWG 45 3 13 8 13 5 4 1 6 AWG 71 2 21 7 21 4 6 5 4 AWG 114 1 34 8 34 0 10 4 TABLE 3 CAUTION...

Page 11: ...ted or not CAUTION The auxiliary output CANNOT perform both auxiliary battery charge and load lighting functions at the same time DO NOT use the 20 amp Load terminal for auxiliary battery charge or the 3000i may be damaged in a manner that voids the warranty For clarity Figure 5 only shows additional wiring required for auxiliary output use and assumes basic system wiring shown in Figure 4 is comp...

Page 12: ...timer If both timers are set to DISABLED factory default the lighting control feature is disabled If either the Post Dusk PSt or Pre Dawn PrE timers are set to a time value the lighting control feature is enabled When lighting control is enabled the Load output is controlled by both the normal LVD control function and the lighting control function such that whichever function wants the Load output...

Page 13: ...n and the front panel may get hot quickly Should this occur immediately remove PV power and correct the fault INSTALLING A MULTI CONTROLLER SYSTEM USING THE IPN NETWORK The 3000i may also serve as an IPN Network Master controlling up to 7 remote IPN Network compatible Slaves Any Blue Sky Energy charge controller capable of operating as an IPN Network Slave may be used and as of this writing includ...

Page 14: ...will resume when the 3000i cools Unit will not stay in a Charge ON state Low and changing sun intensity PV connected to BAT external to controller Normal operation PV BAT must be separate for proper operation External connection prevents proper operation of current measurement system Charge status indicator ON but no output charge current Battery voltage greater than present charge voltage setpoin...

Page 15: ...may float around a few 10ths of a volt LVD Load control not working correctly Auxiliary output not set for load control Output may have shut off due to low battery charge ON OFF thresholds set incorrectly Lighting control enabled Confirm out setting is set to Lod Load will shut off if battery voltage drops below OFF threshold default 11 5V Once shut off the load will not come back on until battery...

Page 16: ...irs 3 This limited warranty does not apply to and future warranty shall become void for any product or part thereof damaged by a alteration disassembly or application of a foreign substance b repair or service not rendered by a BSE authorized repair facility c accident or abuse d corrosion e lightning or other act of God f operation or installation contrary to instructions pertaining to the produc...

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