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OM-KTT-DS       1

IMPORTANT - READ FIRST - IMPORTANT

CAUTION:   BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING  

INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.

WARNING:   THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF 

WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL.  ANY 

OTHER USE COULD RESULT IN SERIOUS PERSONAL INjURY OR DAMAGE TO THE EqUIPMENT 

AND WILL vOID WARRANTY.

WARNING:   KETTLES MUST BE INSTALLED BY PERSONNEL qUALIFIED TO WORK WITH STEAM PLUMBING.  

IMPROPER INSTALLATION CAN RESULT IN INjURY TO PERSONNEL AND/OR DAMAGE TO 

EqUIPMENT.

WARNING:   AvOID ANY EXPOSURE TO ESCAPING STEAM.  STEAM CAN CAUSE SEvERE BURNS.

WARNING:   TAKE EXTREME CARE TO KEEP HOT CONTENTS FROM SPILLING OR SPLASHING ON ANYONE.  

DO NOT STAND DIRECTLY IN FRONT OF KETTLE BODIES WHEN THEY ARE BEING TILTED.

WARNING:   AvOID ALL DIRECT CONTACT WITH HOT EqUIPMENT SURFACES.  DIRECT SKIN CONTACT 

COULD RESULT IN SEvERE BURNS.

WARNING:   AvOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN KETTLES.  DIRECT CONTACT 

COULD RESULT IN SEvERE BURNS.

CAUTION:   DO NOT OvER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING.  KEEP LIqUIDS 

AT A MINIMUM OF 2-3” (5-8 CM) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR 

STIRRING, BOILING AND SAFE PRODUCT TRANSFER.

WARNING:   TAKE SPECIAL CARE TO AvOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN 

ADDING INGREDIENTS, STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER.

WARNING:   WHEN TILTING KETTLE FOR PRODUCT TRANSFER:

 

 1) WEAR PROTECTIvE OvEN MITT AND PROTECTIvE APRON.

 

 2) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.

 

 3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE.

 

 4) STAND TO LEFT OR RIGHT SIDE OF KETTLE (DEPENDING ON TILTING HANDLE PLACEMENT) 

WHILE POURING.  DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS.

 

 5) POUR SLOWLY, MAINTAIN CONTROL OF KETTLE BODY HANDLE AT ALL TIMES, AND 

RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS 

COMPLETE.

 

 6) DO NOT OvER FILL CONTAINER.  AvOID DIRECT SKIN CONTACT WITH HOT CONTAINER  AND 

ITS CONTENTS.

CAUTION:   KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY.  IF SPILLS OCCUR, CLEAN 

IMMEDIATELY TO AvOID SLIPS OR FALLS.

WARNING:   FAILURE TO CHECK SAFETY vALvE OPERATION PERIODICALLY COULD RESULT IN PERSONAL 

INjURY AND/OR DAMAGE TO EqUIPMENT.

WARNING:   WHEN TESTING, AvOID AND EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFETY vALvE. 

DIRECT CONTACT COULD RESULT IN SEvERE BURNS.

Summary of Contents for 10DS-KTT

Page 1: ...lington Vermont 05401 USA Telephone 800 331 5842 802 860 3700 Fax 802 864 0183 S00063 Rev A 5 04 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Serv...

Page 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Page 3: ...NG HOLDING OR CLEANING KEEP LIQUIDS AT A MINIMUM OF 2 3 5 8 CM BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WI...

Page 4: ...CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATO...

Page 5: ...peration page 10 Cleaning page11 Maintenance page 12 Troubleshooting page 13 Part Lists Diagram page 14 16 Service Log page 17 18 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 8...

Page 6: ...to 55 PSI The kettle body incorporates a triple reinforced rim Two tubular steel supports support the swivel on which the kettle tilts A leg projects from the bottom of the kettle The design makes it...

Page 7: ...ite down the model number serial number and installation date and keep this information for future reference Space for these entries is provided at the top of the Service Log in the back of this manua...

Page 8: ...t fitting 5 The safety valve is preset to relieve jacket pressure that exceeds its rated limit Do not try to adjust the valve setting and do not allow the valve outlet or lever to be blocked 6 Connect...

Page 9: ...gh to let steam escape Then let it snap back into place to reset the valve so that it will not leak 6 Shut down the unit by closing the steam inlet valve 7 Operate the tilting mechanism to confirm tha...

Page 10: ...y steam and water vapor to escape the cooking vessel Wait 2 3 seconds c Tilt cover to 45 60 angle and allow any hot condensate or prod uct to roll off cover back into kettle d Remove the cover ensurin...

Page 11: ...ttom of the basket clears the rim and pouring lip of the kettle Wear protective oven mitts and a protective apron e Allow hot water to fully drain from product before moving the basket away from the k...

Page 12: ...re determined by the boiler system or by the pressure reducing valve that serves the kettle In the jacket steam transfers heat to the kettle as it condenses into water The steam trap allows condensate...

Page 13: ...nt be sanitized just before use m If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and use a deliming agent in accordance with...

Page 14: ...the safety valve Lift the lever of the safety valve until steam is released Then release the lever and let the valve snap shut If the lever does not activate or there is no evidence of discharge or t...

Page 15: ...Safety valve leaks a small amount of steam User a For contamination that prevents seating the valve With pressure in the jacket lift the valve lever briefly all the way up to blow the valve clean then...

Page 16: ...9 28 30 32 31 33 36 35 34 17 16 15 12 14 13 13 14 21 20 19 18 Key Description Part No 1 PEDESTAL ASSEMBLY 081572 2 PEDESTAL CAP 081574 3 NUT HEX JAM 1 3 4 OD 081707 7 PACKING RING SET 002033 8 WASHER...

Page 17: ...NG CHECK VALVE 004187 27 HANDLE SCREW 002613 28 VALVE STEM ASSEMBLY INCL 16 17 18 19 20 27 002615 Parts List Model TDA Key Description Part No Key Descrip 1 Knob 001385 15a Valve Assy 1 4 2 Handle Bus...

Page 18: ...TDC 3 Pedestal Cap 081754 NOTE THESE 5 RINGS COMPRISE ONE SET OF PACKING MUST BE ASSEMBLED IN THE MANNER SHOWN PART NO 002033 FEMALE PACKING RING ADAPTER MALE PACKING RING ADAPTER SPRING PART NO 00202...

Page 19: ...OM KTT DS 17 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 20: ...PART NUMBER 170091 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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