background image

OM-KTT-DS

Operation

To heat the kettle, open the steam inlet valve.  Adjusting the valve allows you to 

control the heating rate.  Opening the valve more allows steam to flow into the jacket 

faster, and heats the product faster.

The kettle operates efficiently at pressures from five PSI to the maximum working 

pressure for which the kettle was designed.  The maximum pressure is stamped on 

the kettle nameplate.

1. 

Tilting

 

To transfer product or empty the kettle: the kettle is designed and manufac-

tured to be tilted in a controlled manner. Grasp the insulated plastic ball firmly. 

Maintain a firm grip on handle when tilting, while keeping the kettle body in a 

tilted position and then SLOWLY returning the kettle body to an upright position.

2. 

Accessories

 

A. 

Cover

 

As with stock pot cooking, an optional lift-off cover can speed up the 

heating of water and food products. A cover helps retain heat in the 

cooking vessel and reduces the amount of heat and humidity released 

into the kitchen. Use of a cover can reduce some product cook times and 

help maintain the temperature, color and texture of products being held 

or simmered for extended periods.

 

Make sure plastic ball handle is secure on the lift off cover before using. 

ALWAYS use the plastic handle to place or remove the cover from the 

kettle.  Wear protective oven mitts and a protective apron. 

 

When putting the cover on the kettle, position it on top of kettle rim, with 

its flat edge facing the pouring lip.

When removing cover:

a) 

Firmly grasp the plastic handle

b) 

Lift rear edge (farthest from operator) 1-2” (3-5 cm) to allow any 

steam and water vapor to escape the cooking vessel.  Wait 2-3 

seconds.

c) 

Tilt cover to 45-60° angle and allow any hot condensate or prod-

uct to roll off cover back into kettle.

d) 

Remove the cover, ensuring that any remaining hot condensate or 

product does not drip on operator, floor or work surfaces.

e) 

Place cover on safe, flat, sanitary, out- of-the-way surface, or 

return to kettle rim.

WARNING

AVOID EXPOSURE TO ESCAPING STEAM, 

WHICH CAN CAUSE SEVERE BURNS.

CAUTION

KEEP FLOORS IN FRONT OF THE KETTLE WORK 

AREA CLEAN AND DRY.  IF SPILLS OCCUR, 

CLEAN AT ONCE TO AVOID SLIPS OR FALLS.

WARNING

AVOID ALL DIRECT CONTACT WITH HOT 

KETTLE BODY, HOT FOOD OR WATER IN 

THE KETTLE.  DIRECT CONTACT COULD 

RESULT IN SEVERE BURNS.

CAUTION

DO NOT OVER FILL THE KETTLE WHEN 

COOKING, HOLDING OR CLEANING.  KEEP 

LIQUIDS AT A MINIMUM OF 2-3” (5-8 CM) 

BELOW THE KETTLE BODY RIM TO ALLOW 

CLEARANCE FOR STIRRING, BOILING AND 

SAFE PRODUCT TRANSFER.

WARNING

WHEN TILTING KETTLE FOR 

PRODUCT TRANSFER:

1) WEAR PROTECTIVE OVEN MITT 

AND PROTECTIVE APRON.

2) USE CONTAINER DEEP ENOUGH 

TO CONTAIN AND MINIMIZE 

PRODUCT SPLASHING.

3) PLACE CONTAINER ON STABLE, 

FLAT SURFACE, AS CLOSE TO KETTLE 

AS POSSIBLE.

4) STAND TO LEFT OR RIGHT SIDE OF 

KETTLE (DEPENDING ON TILTING 

HANDLE PLACEMENT) WHILE POURING.  

DO NOT STAND DIRECTLY IN POUR 

PATH OF HOT CONTENTS.

5) POUR SLOWLY, MAINTAIN CONTROL OF 

KETTLE BODY HANDLE AT ALL TIMES, 

AND RETURN KETTLE BODY TO UPRIGHT 

POSITION AFTER CONTAINER IS FILLED OR 

TRANSFER IS COMPLETE.

6) DO NOT OVER FILL CONTAINER.  AVOID 

DIRECT SKIN CONTACT WITH HOT 

CONTAINER AND ITS CONTENTS.

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

WARNING

AVOID EXPOSURE TO ESCAPING STEAM, 

WHICH CAN CAUSE SEVERE BURNS.

CAUTION

DO NOT TILT KETTLE BODY WITH COVER 

IN PLACE.  COVER MAY SLIDE OFF, 

CAUSING INJURY TO OPERATOR.

Summary of Contents for 10DS-KTT

Page 1: ...lington Vermont 05401 USA Telephone 800 331 5842 802 860 3700 Fax 802 864 0183 S00063 Rev A 5 04 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Serv...

Page 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Page 3: ...NG HOLDING OR CLEANING KEEP LIQUIDS AT A MINIMUM OF 2 3 5 8 CM BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WI...

Page 4: ...CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATO...

Page 5: ...peration page 10 Cleaning page11 Maintenance page 12 Troubleshooting page 13 Part Lists Diagram page 14 16 Service Log page 17 18 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 8...

Page 6: ...to 55 PSI The kettle body incorporates a triple reinforced rim Two tubular steel supports support the swivel on which the kettle tilts A leg projects from the bottom of the kettle The design makes it...

Page 7: ...ite down the model number serial number and installation date and keep this information for future reference Space for these entries is provided at the top of the Service Log in the back of this manua...

Page 8: ...t fitting 5 The safety valve is preset to relieve jacket pressure that exceeds its rated limit Do not try to adjust the valve setting and do not allow the valve outlet or lever to be blocked 6 Connect...

Page 9: ...gh to let steam escape Then let it snap back into place to reset the valve so that it will not leak 6 Shut down the unit by closing the steam inlet valve 7 Operate the tilting mechanism to confirm tha...

Page 10: ...y steam and water vapor to escape the cooking vessel Wait 2 3 seconds c Tilt cover to 45 60 angle and allow any hot condensate or prod uct to roll off cover back into kettle d Remove the cover ensurin...

Page 11: ...ttom of the basket clears the rim and pouring lip of the kettle Wear protective oven mitts and a protective apron e Allow hot water to fully drain from product before moving the basket away from the k...

Page 12: ...re determined by the boiler system or by the pressure reducing valve that serves the kettle In the jacket steam transfers heat to the kettle as it condenses into water The steam trap allows condensate...

Page 13: ...nt be sanitized just before use m If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and use a deliming agent in accordance with...

Page 14: ...the safety valve Lift the lever of the safety valve until steam is released Then release the lever and let the valve snap shut If the lever does not activate or there is no evidence of discharge or t...

Page 15: ...Safety valve leaks a small amount of steam User a For contamination that prevents seating the valve With pressure in the jacket lift the valve lever briefly all the way up to blow the valve clean then...

Page 16: ...9 28 30 32 31 33 36 35 34 17 16 15 12 14 13 13 14 21 20 19 18 Key Description Part No 1 PEDESTAL ASSEMBLY 081572 2 PEDESTAL CAP 081574 3 NUT HEX JAM 1 3 4 OD 081707 7 PACKING RING SET 002033 8 WASHER...

Page 17: ...NG CHECK VALVE 004187 27 HANDLE SCREW 002613 28 VALVE STEM ASSEMBLY INCL 16 17 18 19 20 27 002615 Parts List Model TDA Key Description Part No Key Descrip 1 Knob 001385 15a Valve Assy 1 4 2 Handle Bus...

Page 18: ...TDC 3 Pedestal Cap 081754 NOTE THESE 5 RINGS COMPRISE ONE SET OF PACKING MUST BE ASSEMBLED IN THE MANNER SHOWN PART NO 002033 FEMALE PACKING RING ADAPTER MALE PACKING RING ADAPTER SPRING PART NO 00202...

Page 19: ...OM KTT DS 17 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 20: ...PART NUMBER 170091 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

Reviews: