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OM-KTT-DS       13

Troubleshooting

Your kettle will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event 

of a problem.  If the actions suggested do not solve the problem, call your qualified Service Representative. If an item on the list is 

followed by X, the work should be done by a qualified service representative.

SYMPTOM

WHO

WHAT TO CHECK 

X indicates items which must be performed by an authorized technician.

Kettle will not heat.

User

a.  That the steam inlet valve is open.
b.  That the steam supply line is  turned on.
c.  That the condensate return valve is open.
d.  That the boiler is operating properly.  Steam should be 
supplied at a pressure greater than five PSI.

Auth Service 
Rep Only

e.  Steam supply line for blockage. X
f.   Condensate return line for blockage. X
g.  Steam trap operation. X

Safety valve leaks a small 
amount of steam.

User

a.  For contamination that prevents seating the valve.  With 
pressure in the jacket, lift the valve lever briefly all the way up, 
to blow the valve clean then let it snap back down to seat the 
valve.

Auth Service 
Rep Only

b.  Safety valve for defects.  Defective valve MUST be replaced 
with an identical valve. X

Safety valve leaks a large 
amount of steam.

Auth Service 
Rep Only

a.  Steam supply pressure. X
b.  Safety valve for defects.  Defective valve MUST be replaced 
with an identical valve. X

Pipe fitting leaks.

User

a.  Is the fitting tight?

Auth Service 
Rep Only

b.  If the leak is at a trunnion, and tightening the packing gland 
does not stop the leak, replace the packing. X

WARNING

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AN AUTHORIZED SUPPLIER/DISTRIBUTOR 

WILL VOID ALL WARRANTIES AND COULD INJURE THE OPERATOR OR DAMAGE THE EQUIPMENT.

TO AVOID INJURY FROM SPLASHING OR SPILLING HOT CONTENTS, EMPTY THE KETTLE THROUGH THE DRAWOFF 

OR BY BAILING BEFORE ANY WORK IS DONE ON THE TILTING MECHANISM.

Summary of Contents for 10DS-KTT

Page 1: ...lington Vermont 05401 USA Telephone 800 331 5842 802 860 3700 Fax 802 864 0183 S00063 Rev A 5 04 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Serv...

Page 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Page 3: ...NG HOLDING OR CLEANING KEEP LIQUIDS AT A MINIMUM OF 2 3 5 8 CM BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WI...

Page 4: ...CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATO...

Page 5: ...peration page 10 Cleaning page11 Maintenance page 12 Troubleshooting page 13 Part Lists Diagram page 14 16 Service Log page 17 18 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 8...

Page 6: ...to 55 PSI The kettle body incorporates a triple reinforced rim Two tubular steel supports support the swivel on which the kettle tilts A leg projects from the bottom of the kettle The design makes it...

Page 7: ...ite down the model number serial number and installation date and keep this information for future reference Space for these entries is provided at the top of the Service Log in the back of this manua...

Page 8: ...t fitting 5 The safety valve is preset to relieve jacket pressure that exceeds its rated limit Do not try to adjust the valve setting and do not allow the valve outlet or lever to be blocked 6 Connect...

Page 9: ...gh to let steam escape Then let it snap back into place to reset the valve so that it will not leak 6 Shut down the unit by closing the steam inlet valve 7 Operate the tilting mechanism to confirm tha...

Page 10: ...y steam and water vapor to escape the cooking vessel Wait 2 3 seconds c Tilt cover to 45 60 angle and allow any hot condensate or prod uct to roll off cover back into kettle d Remove the cover ensurin...

Page 11: ...ttom of the basket clears the rim and pouring lip of the kettle Wear protective oven mitts and a protective apron e Allow hot water to fully drain from product before moving the basket away from the k...

Page 12: ...re determined by the boiler system or by the pressure reducing valve that serves the kettle In the jacket steam transfers heat to the kettle as it condenses into water The steam trap allows condensate...

Page 13: ...nt be sanitized just before use m If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and use a deliming agent in accordance with...

Page 14: ...the safety valve Lift the lever of the safety valve until steam is released Then release the lever and let the valve snap shut If the lever does not activate or there is no evidence of discharge or t...

Page 15: ...Safety valve leaks a small amount of steam User a For contamination that prevents seating the valve With pressure in the jacket lift the valve lever briefly all the way up to blow the valve clean then...

Page 16: ...9 28 30 32 31 33 36 35 34 17 16 15 12 14 13 13 14 21 20 19 18 Key Description Part No 1 PEDESTAL ASSEMBLY 081572 2 PEDESTAL CAP 081574 3 NUT HEX JAM 1 3 4 OD 081707 7 PACKING RING SET 002033 8 WASHER...

Page 17: ...NG CHECK VALVE 004187 27 HANDLE SCREW 002613 28 VALVE STEM ASSEMBLY INCL 16 17 18 19 20 27 002615 Parts List Model TDA Key Description Part No Key Descrip 1 Knob 001385 15a Valve Assy 1 4 2 Handle Bus...

Page 18: ...TDC 3 Pedestal Cap 081754 NOTE THESE 5 RINGS COMPRISE ONE SET OF PACKING MUST BE ASSEMBLED IN THE MANNER SHOWN PART NO 002033 FEMALE PACKING RING ADAPTER MALE PACKING RING ADAPTER SPRING PART NO 00202...

Page 19: ...OM KTT DS 17 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 20: ...PART NUMBER 170091 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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