background image

OM-KTT-DS       11

Cleaning

WARNING

AVOID ANY DIRECT CONTACT WITH HOT 

SURFACES.  DIRECT SKIN CONTACT COULD 

RESULT IN SEVERE BURNS.

1. 

Suggested Tools:

 

a) 

A good cleaner

 

b) 

Kettle brushes in good condition

 

c) 

A good sanitizer

 

d) 

Film remover

2. 

Procedure:

 

a) 

 Clean food-contact surfaces as soon as possible after use. If the unit is in

 

 

 continuous use, thoroughly clean and sanitize the interior and exterior at 

 

 

 least once every 12 hours.

 

b) 

 Scrape and flush out food residues. Be careful not to scratch the kettle

 

 

 with metal implements.

 

c) 

 Prepare a hot solution of the detergent/ cleaning compound as instructed

 

 

 by the supplier.

 

d) 

 Clean the unit thoroughly, inside and outside.

 

e) 

 Rinse the kettle thoroughly with hot water, then drain completely. 

 

f) 

 As part of the daily cleaning program, clean soiled external and internal 

surfaces.

 

g) 

 To remove stuck materials, use a brush, sponge, cloth, plastic or rub-

ber scraper, or plastic wool with the cleaning solution. To reduce effort 

required in washing, let the detergent solution sit in the kettle and soak 

into the residue. Do not use abrasive materials or metal tools that might 

scratch the surface. Scratches make the surface harder to clean and 

provide places for bacteria to grow.

 

h) 

 Do not use steel wool, which may leave particles in the surface and 

cause eventual corrosion and pitting.

 

i) 

 The outside of the unit may be polished with a stainless steel cleaner 

such as “Zepper” from Zep Manufacturing Co.

 

j) 

 When equipment needs to be sanitized, use a solution equivalent to one 

that supplies 200 parts per million available chlorine. Obtain advice on 

sanitizing agents from your supplier of sanitizing products.

 

k) 

 Following the supplier’s instructions, apply the agent after the unit has 

been cleaned and drained. Drain and thoroughly rinse off the sanitizer.

 

l) 

 It is recommended that each piece of equipment be sanitized just before 

use.

 

m)   If there is difficulty removing mineral deposits or a film left by hard water 

or food residues, clean the kettle thoroughly and use a deliming agent, in 

accordance with the manufacturer’s directions. Rinse and drain the unit 

thoroughly before further use.

 

n) 

 If cleaning problems persist, contact your cleaning product representa-

tive for assistance. The supplier has a trained technical staff with labora-

tory facilities to serve you.

 

CAUTION

MOST CLEANERS ARE HARMFUL TO 

THE SKIN, EYES, MUCOUS MEMBRANES 

AND CLOTHING.  PRECAUTIONS SHOULD 

BE TAKEN.  WEAR RUBBER GLOVES, 

GOGGLES OR FACE SHIELD AND 

PROTECTIVE CLOTHING.  CAREFULLY 

READ THE WARNINGS AND FOLLOW 

THE DIRECTIONS ON THE LABEL OF THE 

CLEANER TO BE USED.

Use a brush, sponge, cloth, plastic or 

rubber scraper, or plastic wool to clean.

Don’t use metal implements or steel wool.

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

OM-TD

11

Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

11

OM-TD

11

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

OM-TD

11

Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

11

OM-TD

11

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

CAUTION

NEVER LEAVE A CHLORINE SANITIZER 

IN CONTACT WITH STAINLESS STEEL 

SURFACES LONGER THAN 30 MINUTES.  

LONGER CONTACT CAN CAUSE 

STAINING AND CORROSION.

Summary of Contents for 10DS-KTT

Page 1: ...lington Vermont 05401 USA Telephone 800 331 5842 802 860 3700 Fax 802 864 0183 S00063 Rev A 5 04 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Serv...

Page 2: ...erty damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibil...

Page 3: ...NG HOLDING OR CLEANING KEEP LIQUIDS AT A MINIMUM OF 2 3 5 8 CM BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER WARNING TAKE SPECIAL CARE TO AVOID CONTACT WI...

Page 4: ...CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATO...

Page 5: ...peration page 10 Cleaning page11 Maintenance page 12 Troubleshooting page 13 Part Lists Diagram page 14 16 Service Log page 17 18 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 8...

Page 6: ...to 55 PSI The kettle body incorporates a triple reinforced rim Two tubular steel supports support the swivel on which the kettle tilts A leg projects from the bottom of the kettle The design makes it...

Page 7: ...ite down the model number serial number and installation date and keep this information for future reference Space for these entries is provided at the top of the Service Log in the back of this manua...

Page 8: ...t fitting 5 The safety valve is preset to relieve jacket pressure that exceeds its rated limit Do not try to adjust the valve setting and do not allow the valve outlet or lever to be blocked 6 Connect...

Page 9: ...gh to let steam escape Then let it snap back into place to reset the valve so that it will not leak 6 Shut down the unit by closing the steam inlet valve 7 Operate the tilting mechanism to confirm tha...

Page 10: ...y steam and water vapor to escape the cooking vessel Wait 2 3 seconds c Tilt cover to 45 60 angle and allow any hot condensate or prod uct to roll off cover back into kettle d Remove the cover ensurin...

Page 11: ...ttom of the basket clears the rim and pouring lip of the kettle Wear protective oven mitts and a protective apron e Allow hot water to fully drain from product before moving the basket away from the k...

Page 12: ...re determined by the boiler system or by the pressure reducing valve that serves the kettle In the jacket steam transfers heat to the kettle as it condenses into water The steam trap allows condensate...

Page 13: ...nt be sanitized just before use m If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and use a deliming agent in accordance with...

Page 14: ...the safety valve Lift the lever of the safety valve until steam is released Then release the lever and let the valve snap shut If the lever does not activate or there is no evidence of discharge or t...

Page 15: ...Safety valve leaks a small amount of steam User a For contamination that prevents seating the valve With pressure in the jacket lift the valve lever briefly all the way up to blow the valve clean then...

Page 16: ...9 28 30 32 31 33 36 35 34 17 16 15 12 14 13 13 14 21 20 19 18 Key Description Part No 1 PEDESTAL ASSEMBLY 081572 2 PEDESTAL CAP 081574 3 NUT HEX JAM 1 3 4 OD 081707 7 PACKING RING SET 002033 8 WASHER...

Page 17: ...NG CHECK VALVE 004187 27 HANDLE SCREW 002613 28 VALVE STEM ASSEMBLY INCL 16 17 18 19 20 27 002615 Parts List Model TDA Key Description Part No Key Descrip 1 Knob 001385 15a Valve Assy 1 4 2 Handle Bus...

Page 18: ...TDC 3 Pedestal Cap 081754 NOTE THESE 5 RINGS COMPRISE ONE SET OF PACKING MUST BE ASSEMBLED IN THE MANNER SHOWN PART NO 002033 FEMALE PACKING RING ADAPTER MALE PACKING RING ADAPTER SPRING PART NO 00202...

Page 19: ...OM KTT DS 17 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 20: ...PART NUMBER 170091 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

Reviews: