PERIODIC MAINTENANCE
Periodic maintenance is the best way to help the machine perform well, give longevity and
provide safety and low cost operation. In addition, you will be spared from many worries from
self caused problems, resulting from poor maintinence or no maintinence.
A - Before every ride:
1. Check the Cables and efficiency of brakes.
2. Check the lubrication and chain tension settings. The chain free play should
be (5 mm) (.200in) After every ride clean the minibike carefully and keep it
clean. Do not use aggressive cleaning detergents.
3. After 1-hour of use, wash the air filter in air drying spirits and lubricate it
with special oil for air filters.
4. After 1- hour of use, check the state of the clutch pads. Review the clutch
adlustment.
B. After every 5 hours of riding:
5.Check the tightness of all bolts and nuts.
Tighten with a properly adjusted
torgue wrench only ! For torgue settings see tables on page 17.
6. Wash the air filter in gas and lubricate it with special oil for an air filters to
better catch the dust.
7. Clean carefully the carburetor float chamber.
8. Check the brake pads, the thickness of brake lining cannot be less than 1
mm (.039 in). Review the basic brake adjustment.
9.Check the state of the clutch pads - the thickness cannot be less than 1 mm
(.039in). Review the clutch adjustment.
C - Every time after 10 hours of riding:
10.Check the state of the clutch pads - the thickness cannot be less than 1 mm
(.039in).
CHAIN SETTING AND MAINTENANCE
To set the chain tension, loosen the Nut (920.011.01) of the axel thru the rear
wheel and the nut (914.021.01) of the rear Caliper anchor plate. The required
chain tension (chain free play) is 5 mm (.200in) and is performed by equal
movement of the Axel adjustor plate (920.009.01) on the both sides of the rear
wheel. When the adjustment is correct, tighten the Axel nuts and the Caliper
holding nut. Tighten the adjustor plate nuts both sides an extra nip, just to set
them firmly. It is important to lubricate the chain regularly, to avoid excess
wear and prolong effective lifetime. The lubrication is important after every ride
on a wet surface. It is recommended to lubricate the minibike with special
chain spray. If chain replacement is necessary, check both chain Sprockets
and if there is a need to change them do it together with the chain.
CENTRIFUGAL CLUTCH PARTS, REPLACEMENT
Remove the chain guard by loosing two bolts M6 (916.020.01), Fig. 5. Loosen
the chain and remove it from the sprocket. Next, loosen three bolts holding the
aluminum clutch housing. Remove it together with steel clutch basket, and
dismantle it. Loosen the bolt from the carrier and remove the clutch from the
engine. Loosen and remove the adjustable bolts and springs. Then dismantle
the safety rings from pins. When all this is done, replace with new clutch
slipper shoes and springs (if required), at this time. During the reassembly
process follow these steps: 1. put the plate with the springs on the slipper
shoes. 2. Put the plate against the carrier and mount it on the fixed pins.
Fit it with the safety rings and install the adjustable bolts.
5
Summary of Contents for Minibike Elite 14 WRS
Page 1: ...Elite 14 WRS...
Page 11: ...FIG 10 8...
Page 12: ...9...
Page 13: ...10...
Page 16: ...FIG 6 FIG 16 13 159 019 00 MP 1...
Page 17: ...FIG 7 14 FIG 7 512 060 00...
Page 23: ......
Page 24: ...COPYRIGHT BLATA 2007 C...
