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21 

6.  Maintenance 

Pay attention to Chapter 3 

"Safety"

 during maintenance and repair works.  

 
Failures due to inadequate or incorrect maintenance may generate very 

high repair costs

 and long standstill 

periods of the machine. 

Regular

 maintenance therefore is imperative. 

Operational safety and service life of the machine depends, among other things, on proper maintenance. 
 
The following table shows recommendations about time, inspection and maintenance for the normal use of the 
machine.  
 

Operating hours/ 

time period 

Inspection points, maintenance instructions 

12 h after repairing 

Check all accessible screw connections for tight seat. 

After the first 50 
working hours 

Check the belt tension 

Daily and prior to 
starting work 

Check that all safety devices working adequate. 
Check whether there is any foreign matter between the cutters in the drum. 
Clean the scarify drum, especially in case of moist surfaces. 
Check the cutters, drum, lateral axles, tools and housing for wear. 
Check the tension of the belt, stretch again if necessary. 
Check the electric connections for sediments of dirt or foreign bodies. 
Check the electric motors for dirt and other contaminants. 
Check the function of the residual current operated device.  
Check the hose connections for tightness and fixed seat. 
Make sure that the dust bin is emptied. 

Every 3 months 

Grease the bearing with E08729. 
Check the belt tension. 
Check the brushes underneath the drum housing for wear. 

Annually 

Full overhaul and cleaning of the complete machine. 

 
 
The time indications are based on uninterrupted operation. When the indicated number of working hours is not 
achieved during the corresponding period, the period can be extended. However, a full overhaul must be 
carried out at least once a year. 
 

Due to different working conditions it can’t be foreseen how frequently inspections for wear check’s, 

inspection, maintenance and repair works ought to be carried out. Prepare a suitable inspection schedule 
considering your own working conditions and experience. 
 
Pay attention to unusual noises or strong vibrations. Check for the cause of every big change. Call a technician 
if you have doubts about the cause or when a repair without a technician seems not possible without damages. 
Only use genuine Blastrac spare parts. 
Our specialists will be happy to assist you with more advice. 

Prior to any repair works on the machine and its drives, secure the machine against unintentional 
switching on. Put the machine to its safety off position.

 

 

The machine is in a safe condition when it cannot generate any hazard.

 

 

Follow additional operating and maintenance of instructions of original equipment manufacturer if 
included during your service and maintenance work. 

 

Further is advised: 

Store the cleaned and dry machine in a dry and humid free room. Protect the motors from moisture, heat, 
dust and shocks. 
 
All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. 
 
Any guarantee on the machine is expired when: 
-Non original Blastrac parts have been used 
-Repair work is not done by qualified Blastrac personnel 
-

Changes, add on’s or conversions are undertaken without written permission of Blastrac BV

 

Summary of Contents for BMP-335

Page 1: ...Original instructions in English language OPERATING INSTRUCTIONS BMP 335 ELITE VERSION 1 0...

Page 2: ...Findings Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________...

Page 3: ...Work area 11 4 4 Tilting the machine backwards 12 4 5 Manual moving of the machine 13 4 6 Electric drive 14 4 7 Mounting the drum 15 4 8 Controls BMP 335 16 5 Operating 17 5 1 Before starting up 17 5...

Page 4: ...machine may not be used for other purposes The manufacturer will not be liable for damage resulting from incorrect usage in these cases the user assumes all risks The drum of the scarifier revolves a...

Page 5: ...mp with phase inverter 2 Control panel 3 Handwheel working depth 4 Working depth indicator 5 Quick lift lever 6 Lifting eye 7 Direction guidance 8 Frontwheel castor 9 Dusthose connection 100mm 10 Wate...

Page 6: ...emove electrical cables and dust hose s from the surface to be treated k Make sure that there are no cables or hoses in the driving direction of the machine l Make sure that there is nothing standing...

Page 7: ...ply cable or plug is damaged it must be replaced immediately Only use original Blastrac parts e The voltage on the identification plate must comply with the power supply f Use an electrical power supp...

Page 8: ...table position before doing any maintenance work d Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the machine Regular maintenanc...

Page 9: ...ds when driving up to a ramp or grade and forwards when driving of the ramp j Chock wheels for transport and keep the paddles in engaged position this will function as a brake on the wheels k Don t le...

Page 10: ...ning Hot surface DANGER Rotating parts inside Keep hands clear Lock out shut down before servicing Wear a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral prote...

Page 11: ...evices are functioning and to eliminate possible damage to electrical components 4 2 Checkpoints of the machine Safety functions and operating functions must work correct Check all screws and other fa...

Page 12: ...12 www blastrac eu 4 4 Tilting the machine backwards 1 2 3 4 5 6...

Page 13: ...are in the disengage mode Failure to do so could cause machine to run away damage to the machine damage to property or cause serious injury Push the paddles in gear when parking the machine engaging t...

Page 14: ...14 www blastrac eu 4 6 Electric drive 1 2 3 4 5 6...

Page 15: ...r mounted with force will shorten the lifetime of the drum bearings Always check the belt tension after mounting a drum Never use the machine without a side plate or with an incorrect mounted side pla...

Page 16: ...On Off buttons for activating the drive system E Emergency stop button F Depth indicator G Marker H Steer lock for transport I Quick lift lever for drum J Ammeter K Pushbutton for start stop of drum...

Page 17: ...n is available for the machine Check the height of the brushes underneath the drum housing Loosen the nuts and slide the brushes up or down to match the working depth 5 2 Starting up the machine Turn...

Page 18: ...18 www blastrac eu CW Rotating direction of the drum ClockWise normal Drum up down quick lever...

Page 19: ...www blastrac eu 19 Depth adjustment One full rotation of the handwheel is 1 1mm depth of the drum...

Page 20: ...5 4 Switching off the machine Pull the quick lift lever up and turn the fine adjustment until the cutters do not hit the ground anymore Push both red buttons on the panel Wait until all turning parts...

Page 21: ...plete machine The time indications are based on uninterrupted operation When the indicated number of working hours is not achieved during the corresponding period the period can be extended However a...

Page 22: ...e machine for this reason regularly with a vacuum cleaner Clean the machine every day with air and non aggressive materials Never use a high pressure water cleaner to clean the machine 6 1 Maintenance...

Page 23: ...Too low or to high tension can cause a premature breakdown of the belt Excessive belt tension results in damaged bearings Always check the belt tension after mounting a drum Loosen counter nut 3 Adjus...

Page 24: ...2 The sticker is only an indication to help read the depth If the tools wear or the front bar is set differently then the sticker will not indicate zero There is a marker which can be set by hand to h...

Page 25: ...issible wear Inappropriate tools for the application Replace the worn parts Replace the tools with appropriate tools for the surface to be treated Motor does not switch on Missed phase Wrong phase seq...

Page 26: ...during heavy operation on concrete The noise and vibration levels depend on the working depth which is in turn determined by the unevenness of the surface The impact force of the tools onto the surfac...

Page 27: ...he vibrations transmitted Always use hearing protection when working with this machine We always recommend taking measures to decrease hand arm vibrations Extension cables Cable length Cross section 1...

Page 28: ...collector BPS LP 0022 Pre Separator BDC 44 Dust collector E06854SR 15 m Suction Hose 100 mm MPD335 522L29S Drum complete with MPL29 cutters MPD335 522L120S Drum complete with MPL120 cutters MPD335 522...

Page 29: ...disposed of at a suitable proper collection system e g via your communal disposal location This way the materials can be re used in an environmentally responsible manner Despite the fact that this gui...

Page 30: ...2 Email info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 28 Fax 38 0 44 277 98 29 Email info blastrac com ua WWW BLASTRAC...

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