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JXG4604SS 
Owner’s Manual

 

20 

Persistent grease fire. 

Grease trapped by food buildup 
around burner system. 

 
 
Flashback [fire in burner tubes]. 

Burner and /or burner tubes are 
locked. 

Turn knobs to OFF. Turn gas OFF at 
propane tank. Leave lid in closed position 
and let fire burn out. After grill cools, remove 
and clean all parts. 
 
Clean burner and/or burner tube(s). 

Inside of lid is peeling – like paint 
peeling. 

The lid is stainless steel, not 
painted. 

Baked on grease buildup has 
turned to carbon and is flaking off.  
Clean thoroughly. 

Irregular flame. 

Air flow is not correct. Correct  
Flame blue with yellow tips, 1-2” high. 
Too little air: wavy yellow or orange 
flames. Too much air: 
noisy blue flames. 

If flames are yellow or orange – open flap at the 
end of the venturi tubes in 
1/8” increments until flames are correct. 
If flames are blue and noisy – close flap at the 
end of the venturi tubes in 
1/8” increments until flames are correct. 
*Propane Models must be open a minimum 
of 1/8” 
*Natural Gas Models must be open a minimum 
of 1/16” 

Clean thoroughly with a solution of 
detergent and hot water. Rinse with 
water and allow to completely dry 

Summary of Contents for 4500 Series

Page 1: ... cause property damage personal injury or death DANGER DO NOT use Grill indoors or in any enclosed area DO NOT use in or on boats or recreational vehicles Toxic fumes and carbon monoxide can accumulate and cause asphyxiation WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Read the installation operation and maintenance instructions tho...

Page 2: ...utes to burn off food residue after use Step 2 Wait until the grill is completely cooled before closing lid Step 3 Clean up grease build up to avoid grease fire and cover your grill to prevent rust Please refer to the owner s manual for details Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this gas barbecue grill to prevent poss...

Page 3: ...llustrated Parts List 6 Hardware List 7 Assembly Instructions 8 Operating Your Grill 13 Connecting Disconnecting The Gas Cylinder 14 Checking for Leaks 14 Lighting Your Grill 14 Excess Flow Safety Valve Reset Procedure 17 Care and Maintenance 18 Troubleshooting 19 Warranty Program 21 ...

Page 4: ...rface 8 Do not use the grill in high winds 9 This grill must be used with propane gas only propane gas cylinder not included 10 Do not attempt to attach this grill to the self contained propane system of a camper trailer motor home or house 11 Do not use charcoal or lighter fluid 12 Do not use gasoline kerosene or alcohol for lighting The LP gas supply cylinder must be constructed and marked in ac...

Page 5: ... in the vicinity of this grill or in the vicinity of any other heat generating appliance because of the danger of starting a fire Always confirm that the installation of this grill conforms with the requirements of all local codes or in the absence of applicable local codes with either the National Fuel Gas Code ANSI Z223 NFPA 54 or CAN CGA B149 2 DANGER Gas Safety Liquid propane LP gas is flammab...

Page 6: ...JXG4604SS Owner s Manual 5 Package Contents ...

Page 7: ... pc H Swivel caster 2 pcs I Left spare tank clip 1 pc J Cart left door 1 pc K Rigid caster 2 pcs L Cart right door 1 pc M Body assembly 1 pc N Left side table 1 pc O Right side table 1 pc P Knob seat 1 pc Q Knob 1 pc R Side burner frame 1 pc S Grease panel 1 pc T Grease cup support 1 pc U Tank heater insulator 1 pc V Grease panel stopper 1 pc W Warming pack 1 pc X Cooking grid 3 pcs Y Heating plat...

Page 8: ...0 bolt 10 pcs DDD M6 flat washer 37 pcs EEE M6 spring washer 36 pcs FFF M4 flat washer 10 pcs GGG M4 spring washer 4 pcs HHH Battery 3 pcs III Screwdriver 1 pc JJJ M6 nut 4 pcs Hardware listed above is not scaled to exact size A screwdriver is required on assembly and is included for your convenience ...

Page 9: ... left side panel B assembly e Go back and tighten all the bolts using the screwdriver provided Step 2 Mount casters a Align the holes on the left front rigid caster K with the holes on the left side of cart front frame C as shown b Insert one M6x10 flat bolt AAA through the pre drilled holes on the front then screw one M6 flat washer DDD one M6 spring washer EEE and one M6 nut JJJ on the flat bolt...

Page 10: ... holes on the left spare tank clip I with the holes on the bottom and back panel of cart assembly b Insert one M4x10 bolt CCC with one M4 flat washer FFF into each pre drilled hole to connect the tank clip with cart assembly c Go back to tighten all the bolts using the screwdriver provided Step 6 Assemble doors with cart assembly a Insert the bottom pin of cart left door J into the pre drilled hol...

Page 11: ...h one M6 spring washer EEE and one M6 flat Washer DDD into each pre drilled hole Tighten the bolts by hand until secure e Repeat the procedure for the left end assembly f Go back to tighten all the bolts using the screwdriver provided Step 8 Assemble the side tables with body assembly a Loosen the bolts pre installed on the right side of body assembly and allow 1 4 bolt s length to extend from the...

Page 12: ...mble the grease panel with tank heat insulator and grease cup support a Loosen the pre installed bolts on the grease panel S and allow 1 4 bolt s length to extend from the grease panel b Align the holes on the tank heat insulator U and the holes on the grease cup support T with the bolts extended from the grease panel c Tighten the bolts using the screwdriver provided Step 12 Assemble the grease p...

Page 13: ...he grease cup with grease cup support a Place the grease cup Z into the grease cup support from the front level as shown Step 15 Assemble the LED light a Put the batteries HHH into the pre installed battery box Note the negative and positive direction b Connect the LED Light cables together Step 13 Heating plate cooking grid and warming rack assembly a Place the heating plates Y upon the burners b...

Page 14: ...ce indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance Cylinders must be stored outdoors and out of the reach of children Cylinder must not be stored in a building garage or other enclosed areas Your cylinder must never be stored where temperatures can reach over 125 F Before connecting make sure there is no debris caught in the head of the gas cylinder regul...

Page 15: ...er types of caps or plugs may result in leakage of propane DANGER To prevent fire or explosion hazard when testing for a leak 1 Always perform the leak test on page 14 before lighting the grill and each time the cylinder is connected for use 2 Do not smoke or allow other sources of ignition in the area while conducting a leak test 3 Conduct the leak test outdoors in a well ventilated area 4 Do not...

Page 16: ...the gas OFF Open lid to let the gas clear for at least 5 minutes before re lighting 3 Before cooking on the grill for the first time and operate the grill for approximately 15 minutes with the lid closed and the gas turned on HIGH This will heat clean the internal parts dissipate odor from the manufacturing process and painted finish 4 Clean the grill after each use DO NOT use abrasive or flammabl...

Page 17: ...c plate turns red in approximately 2 3 minutes WARNING DO NOT adjust the air shutter while the grill is in operation If it still hot please wear protective gear and be careful Failure to follow this instruction could cause personal injury Flare ups Flare ups sometimes occur when food drippings fall onto the hot heat distribution plate or the burners and will ignite Some flaring is normal and desir...

Page 18: ...lly performed please carefully follow these instructions 1 Close the LP tank valve 2 Turn all burner control knobs to the OFF position 3 Disconnect the regulator from the LP tank 4 Open the lid of the grill 5 Turn burner control knobs to HIGH 6 Wait at least 1 minute 7 Turn burner control knobs OFF 8 Wait for at least 5 minutes 9 Re connect the regulator to the LP tank 10 Slowly turn the LP tank v...

Page 19: ...ely dry Interior of grill bottom Remove residue using brush scraper and or cleaning pad Wash with a dishwashing detergent and hot water solution Rinse with water and let dry Cooking Grates The porcelain grates have a glass like composition that should be handled with care Use a mild dishwashing detergent or baking soda and hot water solution Non abrasive scouring powder can be used on stubborn sta...

Page 20: ... nest in venturi Clean venturi Burner ports clogged or blocked Clean burner ports Sudden drop in gas flow or reduced flame height Tank out of gas Check for gas in propane tank Refer to the Excessive flow safety valve reset procedure on page 17 Clean burner ports Burn grill for 15 minutes with the lid closed Clean venturi Clean burner Assure burner venturi is properly engaged with valve Excess flow...

Page 21: ...ldup has turned to carbon and is flaking off Clean thoroughly Irregular flame Air flow is not correct Correct Flame blue with yellow tips 1 2 high Too little air wavy yellow or orange flames Too much air noisy blue flames If flames are yellow or orange open flap at the end of the venturi tubes in 1 8 increments until flames are correct If flames are blue and noisy close flap at the end of the vent...

Page 22: ...n due to misuse lack of maintenance hostile environment accidents alterations abuse or neglect This warranty does not cover damage caused by heat abrasive and chemical cleaners resulting in chipped porcelain enamel parts or any damage to other components used in the installation or operation of the gas grill If unable to provide proof of purchase or after the warranty has expired customers will be...

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