Blue Seal Evolution G592 Installation And Operation Manual Download Page 1 | Manualshive

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232419-6

GAS CHARGRILL

G592
G594
G596

G598

I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L

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Summary of Contents for Evolution G592

Page 1: ...232419 6 GAS CHARGRILL G592 G594 G596 G598 I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L ...

Page 2: ...ares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales blue seal co uk Sales t...

Page 3: ... Dimensions 5 Installation 7 Installation Requirements Unpacking Location Clearances Assembly Fitting Leg Stand to Chargrill Gas Connection Commissioning Operation 11 Operation Guide Description of Controls Lighting the Pilot Burners Lighting the Main Burners Cleaning and Maintenance 13 General After Each Use Daily Cleaning Weekly Cleaning Periodic Maintenance Fault Finding 16 Gas Conversion and S...

Page 4: ...CTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER WARNING GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PE...

Page 5: ...set and is not to be adjusted apart from when converting between gasses if required TOWN GAS Only The burner operating pressure is to be adjusted using the Town Gas adjustable gas regulator supplied Refer to the Gas Conversion and Specifications section in this manual for further details Natural Gas LP Gas Butane G592 G594 G596 G598 G592 G594 G596 G598 Input Rating N H G C 33 0 MJ hr 66 0 MJ hr 10...

Page 6: ... connection point is located at the rear of the appliance approximately 216mm from the left hand side 31mm from the rear and 55mm from the floor and is reached from the rear of the appliance Refer to the Dimensions section Connection is BSP male For all other models Leg Stand Models G594 G596 G598 Models Only Gas supply connection point is located at the rear of the appliance approximately 216mm f...

Page 7: ...5 Dimensions G592 B NOTE The G592 are available in Bench Model B Option Only G594 B G596 B G598 B Front Side Plan Rating Plate Location for this option R R ...

Page 8: ...6 Dimensions G594 LS G596 LS G598 LS R Rating Plate Location for this option R ...

Page 9: ...by manufacturer are only allowed to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking Remove all packaging Check equipment and parts for damage Report any damage immediately to the carrier and distributor Remove protective plastic coating from the side panels Check that the following parts have been supplied with the chargrill 1 x Gas Regul...

Page 10: ...e chargrill d Lift the chargrill back into the upright position and place onto the bench worktop e Refit all the grates griddle plates and radians to the chargrill ensuring that they are correctly fitted Leg Stand Models Only Leg Stand Models will require assembly Refer to the Fitting of Adjustable Feet Rollers to Leg Stand Units information below for assembly instructions The rear leg housings ca...

Page 11: ...ction Gas Connection NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON 1 Blue Seal Chargrills do not require an electrical connection as they function on the gas supply only 2 It is essential that the gas supply is correct for the Chargrill to be installed and that adequate supply pressure and volume is available The following checks should therefore be made before installation...

Page 12: ...he gas supply to the appliance 7 Check gas operating pressure is as shown in Specifications section 8 Check all gas connections for leakages using soapy water or other gas detecting equipment NOTE The operating pressure to be measured at the manifold test point and with two burners operating at the High Flame setting With the exception of the G592 model which has one burner only 9 Turn off the mai...

Page 13: ...ad the following sections Lighting the Pilot Burner Lighting the Main Burner Description of Controls CAUTION This appliance is for professional use and is only to be used by qualified people Only authorised service persons should be used to carry out installation servicing or gas conversion operations Components having adjustments protected e g paint sealed by the manufacturer should not be adjust...

Page 14: ... plates to heat up to the operating temperature 2 LOW flame can be achieved by depressing the gas control knob and rotating fully anti clockwise 3 For intermediate heat position the gas control knob between the HIGH and LOW positions to achieve the desired heat 4 During idle periods the main burners can be turned down to maintain an appropriate plate temperature or the gas controls can be set to t...

Page 15: ...urface in order to form a thin protective greasy film To keep your chargrill clean and operating at peak efficiency follow the procedures shown below After Each Use 1 Clean the griddle with the scraper tools to remove any food debris 2 Always ensure that the scraper tool blades are changed regularly to ensure that the scraper tool works efficiently and prevents damage to the griddle plate surface ...

Page 16: ...water a mild detergent solution and a scrubbing brush Dry all radiants thoroughly with a dry cloth Main Burners a The main burners can be cleaned with hot water a recommended detergent solution and a scrubbing brush Ensure that any excess water is removed from inside the burners Dry all burners thoroughly with a dry cloth b Ensure that the burners are fitted correctly over the main injectors and a...

Page 17: ...ts occur have them attended to promptly Don t wait until they cause a complete breakdown It is recommended that the appliance is serviced every 6 months Gas Control Valve Re Greasing The gas control valve should be dismantled and greased every 6 months to ensure the correct operation of the gas control valve To carry out this operation a Remove the gas control knobs from the gas tap spindles by pu...

Page 18: ...ealed by the manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by an unauthorised service person This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment The fault finding guide in this section is intended to help you correct or at least accurately diagnose problems with your equipm...

Page 19: ...the control panel and remove the panel from the front of the Chargrill 3 Remove the Chargrill castings griddle plates and inner radiants to reveal the burners 4 Carefully push the main burners forwards and negotiate between the shield brackets fitted over the end of the burners and remove the burners from the Chargrill to reveal the main burner injectors 5 Unscrew the main burner injectors from th...

Page 20: ...onding gas from the rating plate attached to the inner bulkhead adjacent to the manifold test point behind the front control panel 4 Fit the new pilot injector into the rear of the pilot burner and push fully home 5 Re connect the gas supply tube to the base of the pilot burner and tighten Piezo Igniter Pilot Burner Thermocouple Fig 17 Unscrew Gas Supply Tube Here Thermocouple Pilot Burner Igniter...

Page 21: ... the control panel next to the manifold test point 11 Replace with the correct size injectors 12 Check adjust the main burner aeration gap This gap should be fully open Pilot Burner 1 To remove the pilot burner unscrew the 2 screws securing the pilot burner shield panel to the front inner face of the chargrill Remove the panel from the chargrill 2 Remove the 2 burner supports from the bottom of th...

Page 22: ...at the pilot burner thermocouple and piezo igniter electrode are correctly positioned and secured Tighten up the 2 x 8mm screws 13 Re connect the gas supply tube to the base of the pilot burner and tighten using a 11mm A F spanner 14 Refit the main burner supports to the base of the chargrill ensuring that they locate into the cut outs at the front and rear of the chargrill burner box and around t...

Page 23: ...Gas Type Labels On completion of the gas conversion replace gas type labels located at The rear of the unit above the gas connection Beside the rating plate Commissioning Before leaving the converted installation 1 Check all gas connections for leakages using soapy water or other gas detecting equipment 2 Check the following functions in accordance with the operating instructions specified in the ...

Page 24: ...back into the regulator hand tight only Town Gas Only 1 Unscrew and remove the slotted cap from the regulator 2 Turn on the gas supply and the appliance 3 Adjust the pressure djusting nut to achieve the correct burner operating pressure NOTE The operating pressure to be measured at the manifold test point with one burner for G592 models and two burners for other models operating at the High Flame ...

Page 25: ... Gas Conversion and Specifications section of this manual for further details Natural Gas LPG Butane Town Gas G592 G594 G596 G598 G592 G594 G596 G598 G592 G594 G596 G598 G592 G594 G596 G598 Main Burner Ø 2 70mm Ø 1 65mm Ø 1 55mm Ø 4 50mm Pilot Burner 0 35 0 45 0 25 0 30 0 25 0 30 0 60 0 75 Low Fire Adjustment 11 4 turns out ccw turn out ccw 2 turns out ccw Burner Aeration Setting Fully Open Fully ...

Page 26: ...further information and servicing instructions contact your nearest authorized service branch contact details are as shown on the reverse of the front cover of this manual Chargrill 300mm Main Assembly Parts List ITEM DESCRIPTION PART NO 1 BBQ TOP GRATE 227001 2 CASTING BURNER RADIENT 014508 3 SPLASHBACK WA 229577 4 BLUE SEAL BADGE 227960 5 BURNER SUPPORT 229569 6 GRATE SUPPORT 229555 7 BURNER 227...

Page 27: ...25 Replacement Parts Chargrill 300mm Main Assembly ...

Page 28: ...ODE 231540 25 PILOT ASSY 3 WAY 229719 PILOT INJECTOR 0 35mm NAT GAS 227985 PILOT INJECTOR 0 25mm LPG PROPANE BUTANE 227984 PILOT INJECTOR 0 60mm TOWNS 232309 26 HT LEAD 250mm RING TERMINAL 229731 27 PILOT TUBE 229566 28 KNOB BSEAL 8mm GAS PF 227378 29 6 FLEXITUBE 022686 30 INJECTOR MOUNTING BUSH 227375 31 MAIN INJECTOR 2 70mm NAT GAS 037270 MAIN INJECTOR 1 65mm LPG PROPANE 037165 MAIN INJECTOR 1 5...

Page 29: ...27 Replacement Parts Chargrill 300mm Gas System Assembly ...

Page 30: ...TION PANEL RH 233688 233691 10 INNER RADIATION PANEL LH 233687 233690 10 INNER RADIATION PANEL 227271 11 NOSE RAIL WA BSEAL 228655 228658 228659 12 CONTROL PANEL BSEAL BBQ 227544 227543 227542 13 FRONT TRIM WLDF 227584 227580 227581 14 PIEZO HOUSING 228010 15 PIEZO IGNITOR 227508 16 CRUMB TRAY BBQ 228488 228487 228489 17 SILL WA BSEAL 227075 227901 227902 18 LEG 150mm EXTEND STUD 227851 19 REAR RO...

Page 31: ...29 Replacement Parts Chargrill 600mm 900mm 1200mm Main Assembly Bench Mount Option ...

Page 32: ... 019464K 32 PILOT INJECTOR 0 45mm NAT PILOT INJECTOR 0 30mm LPG PROPANE BUTANE PILOT INJECTOR 0 75mm TOWNS 018972 018971 026393 33 THERMOCOUPLE 450mm 019218 34 FLEX TUBE 12 x 1 4 OD S S 230319 35 KNOB BSEAL 8mm GAS PF 227378 36 6 FLEXTUBE 022686 37 INJECTOR 2 70mm NAT GAS INJECTOR 1 65mm LPG PROPANE INJECTOR 1 55mm BUTANE INJECTOR 4 50mm TOWNS 037270 037165 037155 037450 38 GAS VALVE 21S 227404 39...

Page 33: ...31 Replacement Parts Chargrill 600mm 900mm 1200mm Gas System Assembly ...

Page 34: ...F F Convertible Gas Regulators Gas Conversion Kits Optional Accessories Description Part No Casting Scraper Tool 228787 Smooth Plate Scraper Blades Pack of 5 blades 228567 Chargrill Scraper Assembly 228787 600mm Plinth Kit 228795 900mm Plinth Kit 228799 1200mm Plinth Kit 228803 Drop On Griddle Plate 300mm Steel with sides refer Chargrill Main Assy Drawing 230707 Drop On Griddle Plate 450mm Cast no...

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