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1. 

Small Pods with 40mm (1 ⁄ ") Pipe :

Cut out a 28cm (11") section of pipe.

Small Pods with 50mm (2") Pipe (with adaptors):

Cut out a 30 cm (12") section of pipe.

Large Pods with 50mm (2") Pipe :

Cut out a 41cm (16")section of pipe.

2. 

(This step only applies for fitting Small Pods to 
50mm (2") pipe with adaptors)

Glue the 50 x 40mm (2 x 1 ⁄ ") adaptor bushes 
onto the pipe. If these were supplied by Bionizer, 
then  they  will  already  have  a  short  length  of 
40mm pipe pre-glued into them.

3.  Slide the barrel union nuts onto the pipe. Ensure 

that the threads are facing the correct way, so 
that the nuts can be screwed onto the Pods at the 
last stage of installation.

4.  Glue the barrel union flanges onto the pipe.

5.  Fit the two Pods into place and secure the four 

barrel union nuts. Hand tighten only - do not use 
a tool.

Ensure that the Ionizing Pod is fitted before the 
Oxidizing Pod in the direction of water flow.

Fit the ring terminals to the bolts on each side of 
the  Ionizing  Pod,  and  fasten  the  wing  nuts 
securely. 

Push  the  cable  connectors  onto  the  spade 
connections on each side of the Oxidizing Pod.

Spare  spade  connections  are  provided  for 
commercial installations with multiple Pods.

INSTALLING THE IONIZING AND OXIDIZING PODS END-TO-END

ALWAYS USE PVC PRIMER ON BOTH SURFACES BEFORE GLUEING ANY PVC PARTS.

INSTALLATION

8

Glue barrel union
flanges onto pipe.

Ionizing Pod

Oxidizing Pod

Direction of Water Flow

40mm

(1  ⁄ ") Pipe

28cm (11")

Cut pool return pipe

50mm 

(2") Pipe

41cm (16")

Cut pool return pipe

50mm 

(2") Pipe

30cm (12")

Cut pool return pipe

Slide barrel union nuts
onto the pipe, facing 
the correct way.

INSTRUCTION BOOK

Summary of Contents for Spa Star

Page 1: ...System Please read before you call us for advice Version 2 0 25 May 2016 www bioniser com au www bionizer com C h l o r i n e F r e e P o o l S y s t e m s TM Spa Star Ionizing Time Minutes Spa Star...

Page 2: ...ON 3 SPA STAR ILLUSTRATION 4 SAFETY INSTRUCTIONS 5 SPA STAR INSTALLATION 5 CONTROL BOX INSTALLATION 5 INSTALLING THE IONIZING AND OXIDIZING PODS 6 MAKING THE JOINER WHEN INSTALLING PODS END TO END 7 I...

Page 3: ...levelisgettinglow SimplyselecttheOneShotIonizingtime andtheSpa Stardoestherest Simple effectiveandchemicalfree As with all Bionizer products ensure that the pool water is correctly balancedat all tim...

Page 4: ...nd ring terminals Titanium Anode plates with black coating and spade terminals 7 LEDstoshowOne ShotIonizingtimesettingselection AlsoshowsIonizingtimeremainingin10minuteintervals WhenIonizingtimeisshow...

Page 5: ...low you to see the Spa Star LED readout easily Fix the control box in position using screws at each corner of the box Ensure that the Spa Star is positioned near enough to a power outlet and to the Io...

Page 6: ...scanbefittedhorizontallyorvertically so they can be mounted anywhere installation is convenientandeasy If you are installing a pH BOSS the fittings MUST beinstalledinthisorder 1 pH BOSS ProbeandInject...

Page 7: ...ntothem Illustrationoftheadaptorwithpipegluedin Will both Pods be fitted end to end on one straight section of pipe or will they be installed ontotwoseparatesectionsofpipe If the two Pods can be fitte...

Page 8: ...secure the four barrel union nuts Hand tighten only do not use atool Ensure that the Ionizing Pod is fitted before the OxidizingPodinthedirectionofwaterflow Fit the ring terminals to the bolts on eac...

Page 9: ...o place and secure the four barrel union nuts Hand tighten only do not use a tool Ensure that the Ionizing Pod is fitted before the OxidizingPodinthedirectionofwaterflow Fit the ring terminals to the...

Page 10: ...utton presses the Spa Star requires a 1 second pause between each time the Remote Control button is pressed After 3 seconds the Spa Star will beep save the newsetting andstarttheOneShotIonizingCycle T...

Page 11: ...various pool balance levels and re balancing the pool water according to the Snap Pool Balance table on the rear cover of this manual and also supplied as a chart with the Spa Star Feel free to take...

Page 12: ...of diluted pool acid We recommend to use a standard 10 Litre bucket Fill with around 4 Litres of water FIRST then add around 0 5 Litres of pool acid ALWAYS ADD ACID TO A LARGER VOLUME OF WATER NEVER...

Page 13: ...tandwithoutcorrosion Faulty connections can be repaired by persons with technical experience or can be returnedtoBionizerforrepair Unit does not power up Faulty AC DC poweradaptor Replacepoweradaptor...

Page 14: ...Remote Control maybe faulty Contact Bionizer or your distributor if this is the case The Spa Star and Remote Control use a rolling code to ensure that other radio devices do not interfere with the un...

Page 15: ...en thereiswaterflowthroughthereturn to poolpipeline afterthefilter Inthisway theundesirablecompounds will be oxidized as they are formed in the pool so they are not able to increase to a concentration...

Page 16: ...Weekly Monthly Monthly Monthly Quarterly Treatment Product Hydrochloric Acid 5mL 1 000L pH 0 1 0 2 FL OZ 5mL 250 Ga pH 0 1 Bionizer Program Settings Turn output Up or Dn Buffer Soda Bi Carb 20gm 1 000...

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