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INSTALLING THE IONIZING AND OXIDIZING PODS

MAKING THE JOINER WHEN INSTALLING PODS END-TO-END

Installation of the Spa Star Pods is very flexible, 

«

and can be tailored to suit the limited space and 
pipe lengths often associated with Spas.

There are several main considerations to take into 
account before starting the installation :

!

 

Do you have 40mm (1 ⁄ ") or 50mm (2") pipe ? 

For your reference, the diameter of 40mm 
(1 ⁄ ")pipe is 48mm and the diameter of 50mm 
(2") pipe is 60mm.

!

 

If you do have 50mm (2") pipe, did you purchase 
the Spa Star with small Pods to suit 40mm (1 ⁄ ") 

«

pipe, or with large pods to suit 50mm (2") pipe ? 

 

Check  these  drawings  to  determine  which  Pods 
you have :

Small Pod

Large Pod

!

  If you are installing Small Pods onto 50mm (2") 

pipe,  then  you  must  use  50x40  (2"x1 ⁄ ") 
adaptors. These can be supplied by Bionizer, with 
a  60mm  length  of  40mm  (1 ⁄ ")  pipe  pre-glued 
into them.

Illustration of the adaptor with pipe glued in:

!

 

Will  both  Pods  be  fitted  end-to-end  on  one 
straight section of pipe, or will they be installed 
onto two separate sections of pipe ?

If  the  two  Pods  can  be  fitted  end-to-end,  then 
make  up  a  joiner  as  per  the  instructions  below. 
Making  this  in  advance  will  make  installation 
quicker and easier.

To install Small Pods end-to-end onto 40mm (1 ⁄ ") 
pipe, requires 360mm (14") of straight pipe.

To install Small Pods end-to-end onto 50mm (2") 
pipe (with adaptors), requires 530mm (21") of 
straight pipe.

To install Large Pods end-to-end onto 50mm (2") 
pipe requires 480mm (19") of straight pipe.

Illustration of end-to-end joiner :

Installation of the Spa Star Pods is very flexible, 

«

and can be tailored to suit the limited space and 
pipe lengths often associated with Spas.

There are several main considerations to take into 
account before starting the installation :

!

 

Do you have 40mm (1 ⁄ ") or 50mm (2") pipe ? 

For your reference, the diameter of 40mm 
(1 ⁄ ")pipe is 48mm and the diameter of 50mm 
(2") pipe is 60mm.

!

 

If you do have 50mm (2") pipe, did you purchase 
the Spa Star with small Pods to suit 40mm (1 ⁄ ") 

«

pipe, or with large pods to suit 50mm (2") pipe ? 

 

Check  these  drawings  to  determine  which  Pods 
you have :

Small Pod

Large Pod

!

  If you are installing Small Pods onto 50mm (2") 

pipe,  then  you  must  use  50x40  (2"x1 ⁄ ") 
adaptors. These can be supplied by Bionizer, with 
a  60mm  length  of  40mm  (1 ⁄ ")  pipe  pre-glued 
into them.

Illustration of the adaptor with pipe glued in:

!

 

Will  both  Pods  be  fitted  end-to-end  on  one 
straight section of pipe, or will they be installed 
onto two separate sections of pipe ?

If  the  two  Pods  can  be  fitted  end-to-end,  then 
make  up  a  joiner  as  per  the  instructions  below. 
Making  this  in  advance  will  make  installation 
quicker and easier.

To install Small Pods end-to-end onto 40mm (1 ⁄ ") 
pipe, requires 360mm (14") of straight pipe.

To install Small Pods end-to-end onto 50mm (2") 
pipe (with adaptors), requires 530mm (21") of 
straight pipe.

To install Large Pods end-to-end onto 50mm (2") 
pipe requires 480mm (19") of straight pipe.

Illustration of end-to-end joiner :

156mm (6")

Installation of the Spa Star Pods is very flexible, 

«

and can be tailored to suit the limited space and 
pipe lengths often associated with Spas.

There are several main considerations to take into 
account before starting the installation :

!

 

Do you have 40mm (1 ⁄ ") or 50mm (2") pipe ? 

For your reference, the diameter of 40mm 
(1 ⁄ ")pipe is 48mm and the diameter of 50mm 
(2") pipe is 60mm.

!

 

If you do have 50mm (2") pipe, did you purchase 
the Spa Star with small Pods to suit 40mm (1 ⁄ ") 

«

pipe, or with large pods to suit 50mm (2") pipe ? 

 

Check  these  drawings  to  determine  which  Pods 
you have :

Small Pod

Large Pod

!

  If you are installing Small Pods onto 50mm (2") 

pipe,  then  you  must  use  50x40  (2"x1 ⁄ ") 
adaptors. These can be supplied by Bionizer, with 
a  60mm  length  of  40mm  (1 ⁄ ")  pipe  pre-glued 
into them.

Illustration of the adaptor with pipe glued in:

!

 

Will  both  Pods  be  fitted  end-to-end  on  one 
straight section of pipe, or will they be installed 
onto two separate sections of pipe ?

If  the  two  Pods  can  be  fitted  end-to-end,  then 
make  up  a  joiner  as  per  the  instructions  below. 
Making  this  in  advance  will  make  installation 
quicker and easier.

To install Small Pods end-to-end onto 40mm (1 ⁄ ") 
pipe, requires 360mm (14") of straight pipe.

To install Small Pods end-to-end onto 50mm (2") 
pipe (with adaptors), requires 530mm (21") of 
straight pipe.

To install Large Pods end-to-end onto 50mm (2") 
pipe requires 480mm (19") of straight pipe.

Illustration of end-to-end joiner :

100mm (4")

INSTALLATION

TM

1.  Using the 60mm (2  ⁄ ") length piece of pipe and 

two  of  the  barrel  unions  supplied  with  the 
Spa Star  kit,  make  up  a  joiner  for  connecting 

«

the two Pods end-to-end.

(a) Glue one flange to the pipe.

(b) Fit  two  barrel  union  nuts  over  the  pipe,  so 

that the threads are both facing OUTSIDE.

(c) Glue the second flange to the pipe. 

ALWAYS USE PVC PRIMER ON BOTH SURFACES BEFORE GLUEING ANY PVC PARTS.

7

Summary of Contents for Spa Star

Page 1: ...System Please read before you call us for advice Version 2 0 25 May 2016 www bioniser com au www bionizer com C h l o r i n e F r e e P o o l S y s t e m s TM Spa Star Ionizing Time Minutes Spa Star...

Page 2: ...ON 3 SPA STAR ILLUSTRATION 4 SAFETY INSTRUCTIONS 5 SPA STAR INSTALLATION 5 CONTROL BOX INSTALLATION 5 INSTALLING THE IONIZING AND OXIDIZING PODS 6 MAKING THE JOINER WHEN INSTALLING PODS END TO END 7 I...

Page 3: ...levelisgettinglow SimplyselecttheOneShotIonizingtime andtheSpa Stardoestherest Simple effectiveandchemicalfree As with all Bionizer products ensure that the pool water is correctly balancedat all tim...

Page 4: ...nd ring terminals Titanium Anode plates with black coating and spade terminals 7 LEDstoshowOne ShotIonizingtimesettingselection AlsoshowsIonizingtimeremainingin10minuteintervals WhenIonizingtimeisshow...

Page 5: ...low you to see the Spa Star LED readout easily Fix the control box in position using screws at each corner of the box Ensure that the Spa Star is positioned near enough to a power outlet and to the Io...

Page 6: ...scanbefittedhorizontallyorvertically so they can be mounted anywhere installation is convenientandeasy If you are installing a pH BOSS the fittings MUST beinstalledinthisorder 1 pH BOSS ProbeandInject...

Page 7: ...ntothem Illustrationoftheadaptorwithpipegluedin Will both Pods be fitted end to end on one straight section of pipe or will they be installed ontotwoseparatesectionsofpipe If the two Pods can be fitte...

Page 8: ...secure the four barrel union nuts Hand tighten only do not use atool Ensure that the Ionizing Pod is fitted before the OxidizingPodinthedirectionofwaterflow Fit the ring terminals to the bolts on eac...

Page 9: ...o place and secure the four barrel union nuts Hand tighten only do not use a tool Ensure that the Ionizing Pod is fitted before the OxidizingPodinthedirectionofwaterflow Fit the ring terminals to the...

Page 10: ...utton presses the Spa Star requires a 1 second pause between each time the Remote Control button is pressed After 3 seconds the Spa Star will beep save the newsetting andstarttheOneShotIonizingCycle T...

Page 11: ...various pool balance levels and re balancing the pool water according to the Snap Pool Balance table on the rear cover of this manual and also supplied as a chart with the Spa Star Feel free to take...

Page 12: ...of diluted pool acid We recommend to use a standard 10 Litre bucket Fill with around 4 Litres of water FIRST then add around 0 5 Litres of pool acid ALWAYS ADD ACID TO A LARGER VOLUME OF WATER NEVER...

Page 13: ...tandwithoutcorrosion Faulty connections can be repaired by persons with technical experience or can be returnedtoBionizerforrepair Unit does not power up Faulty AC DC poweradaptor Replacepoweradaptor...

Page 14: ...Remote Control maybe faulty Contact Bionizer or your distributor if this is the case The Spa Star and Remote Control use a rolling code to ensure that other radio devices do not interfere with the un...

Page 15: ...en thereiswaterflowthroughthereturn to poolpipeline afterthefilter Inthisway theundesirablecompounds will be oxidized as they are formed in the pool so they are not able to increase to a concentration...

Page 16: ...Weekly Monthly Monthly Monthly Quarterly Treatment Product Hydrochloric Acid 5mL 1 000L pH 0 1 0 2 FL OZ 5mL 250 Ga pH 0 1 Bionizer Program Settings Turn output Up or Dn Buffer Soda Bi Carb 20gm 1 000...

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