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Suitable fuel 

 

Main fuel 

 

Straw pellets / wood sawdust pellets / sunflower husk pellets / peat pellets 
Diameter of pellets:  6 - 10mm, length: diameter x4. 
Calorific value 15 -18MJ  
Moisture content: up to 12% 
Ash content: up to 6% 
Dust: up to 2% of the fuel mass  
 

                            
 

 

 

IMPORTANT!

 

The boiler may only be used in a closed heating system with the expansion vessel. 

 

Boiler specifications 

 

 

1.

 

Boiler construction

  

Boiler Bio is made of high-quality certified steel. The frame is made of the galvanised tip coated with a layer of 
powder paint. 

2.

 

Composition  

All  boilers  of 

Bio

  series  made  by  Biokaitra  consist  of  two  individual  active  parts.  The  front  part  of  frame  is 

occupied by the fire chamber, whereas the top and back parts of boiler frame contain a heat exchanger with the 
water contour passing to the flue. The front part of boiler contains two doors: the upper - for burner and burning 
chambers for visual inspection, the lower - bottom - for the removal of ashes. The opening on the top of boiler is 
planned for the cleaning of heat exchanger which is hidden under the finishing. 

3.

 

Combustion 

 

In 

Bio

 boilers, the burning takes place in the burner to which the fuel is fed with the screw conveyor connecting 

the fuel tank with burner. The fuel is loaded through the tank hatch with a lock.  
 

   
 
 

IMPORTANT!

 

When the boiler is operating, the tank should always be tightly closed.

 

  
 
 

Afterwards,  the  fuel  is  fed  to  the  burner  via  screw  conveyor  powered  by  electric  motor  connected  with 
motoreducers. In the burner, the fuel is pushed to the top to form the hump. The burning takes place in the upper 
part of the burner when the ventilator blows the air to the burner. The air passes to the heated pellets through the 
burner  channels  via  the  ceramic  heating  elements  and  causes  burning.  From  the  burner  the  ashes  fall 
spontaneously to the box of ashes located at the bottom of boiler combustion chamber.  
 

4.

 

Water supply  

The water is supplied to the boiler through the external screw connections G 1 ¼ “, the forced water discharge is 
performed with ½” outlet located in the back bottom part of the boiler.  
 

5.

 

 Boiler flue

 

Flue socket of 150mm is installed in the back part of the boiler.  
 
 

6.

 

Protection against overheating 

If  the  temperature  in  the  boiler  reaches  95°C,  the  emergency  thermostat  is  activated,  the  fuel  feed  is 
deactivated  as  well  as  air  ventilator  and  the  sound  alarm  is  activated.  The  unblocking  of  the  emergency 
thermostat  is  performed  manually  –  it  is  necessary  to  open  the  cap  and  to  press  the  button  under  the  cap. 
Unblocking is possible when the water temperature in the boiler drops below 60°C. In case of unblocking of 
the  emergency  thermostat,  no  sound  alarm  will  be  heard.  When  the  boiler  starts  to  operate  again,  it  is 
necessary to find out the reason of activation of emergency thermostat by continuing to monitor the work of 
the device.  

Summary of Contents for BIO 20

Page 1: ...Translation from the Lithuanian language BIO 20 STEEL PELLET BOILER WITH BURNER AND AUTOMATIC FUEL FEEDER BIO 20 POWER 20kW CONTROLLER ST 560 BOILER PASS USER MANUAL INSTALLATION USAGE AND MAINTENANCE...

Page 2: ...rised service as soon as possible Intervention of persons without an adequate qualification may result in the damage to the boiler Use only genuine spare parts for the repair works The boiler and the...

Page 3: ...ank should always be tightly closed Afterwards the fuel is fed to the burner via screw conveyor powered by electric motor connected with motoreducers In the burner the fuel is pushed to the top to for...

Page 4: ...feed 6 10 mm straw wood and other agro pellets Chimney connection opening mm 150 Fuel costs kg h Q min Qn when heating pellets of the calorific value of 4 2 kWh kg 1 5 5 5 Maximum working water press...

Page 5: ...Bio boiler profile 4 INSULATION MATERIAL CONTROL DESK DEFLECTOR INSULATION MATERIAL BURNER WATER CONTOUR FLUE BOX OF ASHES...

Page 6: ...f the boiler The boiler shall be selected so that its heating power would meet the thermal losses of the object Boiler installation place The boiler shall be installed in a place the conditions of whi...

Page 7: ...n liquefaction in the combustion chamber This would allow to extend the period of use of boiler and to improve its effectiveness For proper adjustment of properly fed and return temperature it is reco...

Page 8: ...should be checked ATTENTION The works of boiler automation equipment can be performed by an installer who has a respective qualification Complete information about the settings of automation equipment...

Page 9: ...power supply and avoid its disconnection III How to use the controller Phases of use The user shall configure special CH boiler operation phases Ignition and extinguishing the multi stage process as d...

Page 10: ...erval 40 When the pre set temperature is reached the controller functions according to the 30 modulation of the stopping mode parameter The user defines the operation duration the feeder activation fr...

Page 11: ...u When the extinguishing is activated the heater and the fan are deactivated IV Controller s functions Main Menu Due to various functions performed by the controller the menu is classified into the ma...

Page 12: ...This option is used to pre set CH boiler temperature The setting interval reaches 65O C to 80O C factory setting CH boiler manufacturer can change the settings interval V c 2 CH boiler hysteresis Thi...

Page 13: ...es 30 V e 1 Feeding time This parameter defines the feeder operation time having selected the specific modulation stage V e 2 Temporary suspension of feed This parameter defines the duration of tempor...

Page 14: ...e in the main screen you will see the operating temperature deviation value below the pre set CH temperature contrary than with the advance setting button which shows to the user that this function ha...

Page 15: ...cessary set the current time and day of the week in technical maintenance menu Time settings Remove This function allows the user to eliminate all weekly control settings V h 2 Weekly control of DHW b...

Page 16: ...70 C Piping reinforcement and technological DHW system design should meet the requirements DHW disinfection is aimed at removing Legionella pneumophila bacteria that weakens the immunity system Such...

Page 17: ...l controller functions such as CH boiler parameters additional valves additional pumps etc It also permits the user to achieve expanded settings of basic functions e g Parameters of installed valves B...

Page 18: ...CH pump is used as amortisation equipment with two sensors top C1 and bottom C2 The pump remains connected until the pre set temperature bottom of the buffer is reached When the temperature drops bel...

Page 19: ...ected Pre set valve temperature Opening time Type of valve CH floor Room regulator Control without room regulator RS regulator reduction RS regulator proportional Standard regulator Room reg temperatu...

Page 20: ...ves it is necessary to register the valve by entering the number of module indicated on the module frame e g ST 431N in order to configure its parameters VI c 2 Valve activation deactivation This func...

Page 21: ...enu when this preparation is selected By activating this room temperature regulator you can monitor the current temperature of CH boiler water tank and valves The regulator must be connected to ST 650...

Page 22: ...external sensor shall be protected from sunlight or the effect of weather conditions should be removed When installed in a necessary place it is necessary to turn on weather control function in contr...

Page 23: ...necessary to change the power cable It is enough to change the opening direction of this parameter LEFT or RIGHT VI c 12 Single stroke It is a maximum single stroke closing and opening for one tempera...

Page 24: ...en the base valve is selected This function defines the maximum valve sensor temperature if the base sensor is selected When this temperature is reached the alarm is activated and the valve is closed...

Page 25: ...activated It is deactivated when the temperature drops down to 35 C o Sensor option It allows the user to choose which sensor should provide data to activate the additional CH pump VI d 2 DHW pump Wh...

Page 26: ...g between CH boiler and DHW collection tanks It is necessary to configure the following parameters for proper functioning of the circulator pump o Operation time This parameter defines pump operation...

Page 27: ...s function is used to set the current date VI g Fuel level calibration After the proper performance of fuel level calibration the user can review the current fuel level in the controller s screen Duri...

Page 28: ...tivated the module and selected DHCP option the controller automatically sends such parameters to the IP address IP mask lock address and DNS address from the local network If any problems arise when...

Page 29: ...temperature increases further the alarm is activated under the 85O C temperature It usually happens when the water boiler or the pump are damaged or in case of improper installation of the sensor Whe...

Page 30: ...on W 10 3 Ambient temperature OC 10 50 4 Feeder output load A 2 5 Pump output load A 0 5 6 Fan output load A 0 6 7 Temperature measurement interval O C 0 90 8 Measurement accuracy O C 1 9 Temperature...

Page 31: ...s regulated devices and sensors 1 Pellet boiler radiators boiler floor heating 30 T4 FAUCET PUMP DIRT COLLECTOR 3 WAY VALVE NON RETURN VALVE SAFETY GROUP EXPANSION VESSEL Automatic mixing unit LK ARM...

Page 32: ...in volatile ashes or soot on their internal walls For this reason it is necessary periodically but at least once in two weeks to clean the boiler and the burner with the scraper and brush Before clean...

Page 33: ...ust the closing and hinges or to take out the rope from the grooves of doors to rotate by 90 and to reinsert to the groove of the doors It is only a temporary solution therefore it may be necessary to...

Page 34: ...erating water temperature TS 85oC Maximum permissible operating pressure PS 2 bar Water tank 84l Required electric power 200W Electric connection 50Hz 220V Date of manufacture 2013 03 25 Boiler class...

Page 35: ...ith the following provisions and the requirements of standards Pressure vessels technical regulation directive PED 97 23 EC Machine directive 2006 42 EC Directive on Electrical equipment designed for...

Page 36: ...ontroller and fast wearing elements insulation ropes these parts are subject to 12 month warranty from the date of sale For the warranty to be valid it is necessary to perform a warranty service after...

Page 37: ...ontroller model and serial number ___________________________ Date of the original putting into operation _______________________________________ System installer person in charge of putting into oper...

Page 38: ...ctric motor controller and fast wearing elements insulation ropes these parts are subject to 12 month warranty from the date of sale The warranty does not apply to boiler deflector For the warranty to...

Page 39: ...15 Warranty Certificate Supplement Boiler model _____________________________________________ Controller model and serial number ___________________________ Date of the original putting into operation...

Page 40: ...______ Company that performed installation Fitter s family name __________________________________________________________ Place of installation address _______________________________________________...

Page 41: ...__________________________________ Considering that it is related to the boiler s defects I hereby ask to send your representatives for the inspection of connected boiler determination and elimination...

Page 42: ..._________________________________________________________ _______________________________________________________________________________________ ______________________________________________________...

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