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Part No 791108 

 

Form No F111008B  

 

11

MM Owner’s Manual

 

 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

ADJUSTING HOSE BOOM

 

Properly adjusting the boom will prevent most hose clogs from occurring and will 
maximize vacuum performance by keeping the hose straight and perpendicular 
to the housing (see fig. 5). Height adjustments are made by raising or lowering 
one of the attachment links to a different area on the chain. 

VACUUMING OPERATION 

EXHAUST DIRECTION & DISTANCE:

 Exhaust direction and distance are controlled by 

the rotation of the exhaust elbow. Typically debris is aimed to discharge to the rear of the 
container. The direction of discharge is adjusted by turning the crank on the exhaust 
elbow clamp and rotating the elbow to the desired direction.  

 

NOTE: 

Elbow is heavy. Use caution when adjusting. Never stand directly under the elbow 

while adjusting direction of exhaust.

 

Never direct exhaust into an area where bystanders may cross the path of the 
debris. 

INTAKE OPERATION:

 With machine running and fully assembled, move the nozzle in 

sweeping motions over debris.  Always allow air to flow into the nozzle along with the 
debris.  Do not completely block the nozzle when vacuuming, it will reduce performance, 
and increase clogging (See figure 3). 
For removal of heavier debris, or debris that is stuck to the ground, rock nozzle forward to 
concentrate suction power around the debris (See figure 4). 

UNCLOGGING A CLOGGED HOSE 

With engine running and unit secured to a trailer, truck bed, or other similar surface, 
fully stretch hose in a straight line to dislodge the clog.  If the clog will not clear, turn unit 
off, and allow engine to come to a complete stop. Remove hose and manually clear 
hose clog. 

NOTE: 

The clogged debris may be sharp. Always wear durable gloves when 

removing clog.

 

UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW 

Turn engine off and wait for impeller to come to a complete stop. Disconnect spark plug 
wires and battery cables. Remove the hose from the housing and determine where the 
clog is located. If possible clear the clog through the intake opening. It may require 
removal of the intake adaptor (item 33) to allow access to clear the housing. If clog is in 
the elbow, carefully remove the elbow. Remove elbow by removing the bolts and nuts 
on the elbow clamp so that the plates can be removed.  

NOTE:

 Elbow is very heavy. Do not stand directly under elbow during removal. 

Danger

, the clog may contain sharp materials. Wearing durable gloves, clear the clog. 

Reconnect spark plug wire.

 

HOSE CARE AND TIPS 

To increase hose life, periodically rotate hose and reposition nozzle and coupler on 
front plate of unit. This increases hose life by keeping hose from wearing only on one 
side. 
 
Keep hose as straight as possible and avoid sharp bends during operation for best pick-
up and to avoid clogs. 
Never drag hose. Always remove and store hose before transporting unit.

 

Store hose straight and flat to maintain flexibility for next use. 

THE HOSE IS A REPLACEABLE WEAR ITEM.

 

STORAGE 

Turn fuel supply off when unit is not in use. Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where 
fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance. 

If engine is to be unused for 30 days or more, prepare as follows:

 

Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on 
these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Run 
engine until fuel tank is empty and engine runs out of gasoline.

 NOTE: 

Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in 

minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always 
follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor.  
HOSE STORAGE: Storing hose in a covered area, out of sunlight and heat will prolong hose life. Do not store hose where it could 
be stepped on or where other objects could crush or damage hose. 

Fig. 3

Hose 

Fig. 4

Hose Band. 
Stretch hose out 
before clamping

Fig. 5 

Summary of Contents for DL2500SMM

Page 1: ...Part No 791108 Form No F111008B 1 MM Owner s Manual BILLY GOAT MULCH MULE DEBRIS LOADER VACUUM Owner s Manual DL2500SMM ...

Page 2: ...complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST ASSEMBLY 8 9 OPERATION 9 11 MAINTENANCE 12 TROUBLESHOOTING AND WARRANTY PROCEDUR...

Page 3: ...OUP BATTERY FOR PROPER FIT Engine HP 25 18 6kW Engine Model EH720 DS0510 Engine Type SUBARU Engine Fuel Capacity 6 gal 22 7 L REMOTE TANK Engine Oil Capacity 1 63 qt 1 55 L Total Unit Weight 326 lbs 147 9 kg Max operating slope 25 0 Overall Height m Overall Height with optional trailer 91 2 31m Overall Width 32 0 82m Overall Length 60 1 52m In compliance with 2000 14 EEC standards 113 44 dB a Soun...

Page 4: ...vel should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment READ this manual and the engine manufacturer s manual carefully before assembling operating or servicing this equipment EAR PROTECTION is recommended when operating this equipment EYE PROTECTION is recommended wh...

Page 5: ...equipment with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials DO NOT operate equipment on slopes greater than specified in Specifications section of this manual DO NOT place hands or feet inside nozzle intake near debri...

Page 6: ... for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn...

Page 7: ...ing replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown DANGER KEEP HANDS EAR EYE BREATHING WARNING SECURE DANGER FLYING DEBRIS AND FEET AWAY ITEM 49 P N 890254 ITEM 72 P N 790232 ITEM 43 P N 810736 ITEM 3 P N 400424 READ OWNERS MANUAL EXPLOSIVE FUEL ITEM 50 P N 830301 ITEM 1 P N 468572 WARNING ENGINE OVERHEAT SECURE NOZZLE DL ...

Page 8: ...40 AH 240 CCA MIN U1 SERIES GROUP BATTERY FOR PROPER FIT Boxing Parts Checklist Exhaust Elbow PN 791114 S qty 1 Exhaust Hose PN 790220 qty 1 Exhaust Coupler PN 791139 qty 1 Hose Boom Assembly PN 791113 qty 1 Hose quick clamp 12 PN 791065 qty 1 Band hose boom 12 PN 790153 qty 1 Nozzle DL 12 PN 790149 qty 1 Hose clamps 12 PN 790150 01 Qty 1 Handle Nozzle PN 791116 qty 1 Hose 12 x 10 DL PN 791034 qty...

Page 9: ... tighten the clamp securing the elbow to the housing see MOUNTING on page 10 8 INSTALL a standard 12 volt lawn and garden battery U1 series not included with at least 240 cold cranking amps and a 40 amp hour rating by using battery bracket DL item no 70 hold down rods item 71 washers item 65 and lock nuts item 59 9 ATTACH red battery cable to terminal and black battery cable to terminal Like all m...

Page 10: ...ly so that there are 4 separate pieces two top plates and two bottom plates 2 Apply good quality grease to the top and bottom of the toothed plate of the exhaust elbow 791114 Also grease top surface of housing and bottom of clamp plates where the gear will rotate 3 Place the exhaust elbow on the chute with the teeth of the flange against the worm gear and the exhaust holes aligning 4 Place the two...

Page 11: ...he clog through the intake opening It may require removal of the intake adaptor item 33 to allow access to clear the housing If clog is in the elbow carefully remove the elbow Remove elbow by removing the bolts and nuts on the elbow clamp so that the plates can be removed NOTE Elbow is very heavy Do not stand directly under elbow during removal Danger the clog may contain sharp materials Wearing d...

Page 12: ... socket and socket wrench to remove 12 locknuts item 47 Be careful to place intake assembly to the side without putting excess strain on safety switch wire harness 6 Remove impeller bolt and lock washer using 5 8 socket and impact wrench see fig 6 7 Once bolt is removed impeller should slide out freely If impeller will not slide free on crankshaft obtain a 3 4 16 x 3 bolt and thread it into the nu...

Page 13: ...d may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Problem Possible C ause Solution Abnorm al vibration Loose or ...

Page 14: ...Part No 791108 Form No F111008B 14 MM Owner s Manual PARTS DRAWING MM ...

Page 15: ...TON HEAD 5 16 18 X 1 791151 1 93 WASHER 5 16 FLAT ZP 8171003 10 DESCRIPTION QTY ITEM DL25 PART NO NO 1 LABEL WARNING EXPLOSIVE FUEL 468572 1 2 3 LABEL OPEI WARNING 400424 3 4 WASHER TWISTED LOCK 7 16 850132 3 5 GRIP 1 1 4 ID X 9 5 LONG 440146 2 6 STRAIN RELIEF HEYCO 1244 500252 1 7 ENGINE 25 HP SUBARU 791119 1 9 TUBE BOOM ARM DL 791118 1 10 CLAMP GAS TANK 791043 2 11 CABLE BATTERY RED 26 500304 1 ...

Page 16: ...Part No 791108 Form No F111008B 16 MM Owner s Manual MAINTENANCE RECORD Date Service Performed ...

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