Billy Goat DL2500SMM Owner'S Manual Download Page 9

 

 

Part No 791108 

 

Form No F111008B  

 

9

MM Owner’s Manual

 

 

ASSEMBLY 
 

 
 

 

  

 

 

 

 

 

 

 

 

 OPERATION 

 
 
 
 
 

 
 
 
 
 
 

1. 

SECURELY ATTACH

 unit to the bed of a truck or to a trailer, so that the exhaust discharges into an enclosed container.  

NOTE:

 This unit must be securely mounted to the bed of a truck or to a trailer before operating. 

2. 

ATTACH

 hose to housing intake, using hose clamp (item 22) making sure to place the safety switch under the clamp. Then place 

the clamp (item 22) over around the end of the hose to be attached to housing. Slide the hose onto the housing intake and place the 
shut off switch under the clamp. Make sure the shut off switch is pressed in or the vacuum will not start, and clamp the hose to the 
intake. 
3. 

ASSEMBLE 

nozzle handle (item 45), to nozzle (item 25), using screw (item 51), eye bolt (item 31), washers (item 66), washers 

(item 68) and lock nuts (item 60). 
4. 

ATTACH

 assembled nozzle to hose using hose clamp (item 26). Before tightening hose clamp, position nozzle handle upward 

when hose is stretched to prevent twisting load on hose assembly during operation. 
5. 

ATTACH 

the hose boom (item 9) by sliding the boom through the rings on the top of housing. 

6. 

ASSEMBLE 

hose band (item 29) around hose and secure chain between flanges of the hose band using capscrew (item 63) and 

lock nut (item 59) Repeat same steps on the other chain. (See ADJUSTING HOSE BOOM on page 11). 
7. 

SECURELY ATTACH

 exhaust elbow (item 21) capturing both flanges inside the clamp, then firmly tighten the clamp, securing the 

elbow to the housing (see MOUNTING on page 10).  
8. 

INSTALL 

a standard 12 volt lawn and garden battery “U1” series (

not included

) with at least 240 cold cranking amps and a 40 

amp hour rating by using battery bracket DL (item no. 70, hold down rods (item 71), washers (item 65), and lock nuts (item 59). 
9. 

ATTACH 

red battery cable to + terminal and black battery cable to - terminal. 

 

Like all mechanical tools, reasonable care must be used when operating machine.

 

Inspect machine work area and machine before operating.  Make sure that all operators of this 
equipment are trained in general machine use and safety. 

PUT OIL IN ENGINE BEFORE STARTING

 

 

STARTING 

SECURE LOADER OR MOUNT BEFORE STARTING

 

ENGINE:

 See engine manufacturer’s instructions for type and amount of oil and gasoline used.  Engine must be level 

when checking and filling oil and gasoline. 

ENGINE SPEED:

 Controlled by throttle lever on the engine.  

INTAKE HOSE:

 Hose mounting assembly must be properly attached to vac housing and safety switch must be engaged 

before engine will start. Note: Any damage to the switch or wiring harness will prevent engine from starting. 

THROTTLE: 

Move throttle control to fast position.

 

KEY SWITCH: 

Turn to start position until engine begins to fire, immediately release the key to the run position. 

Note: 

Do not hold key in start position more than 10 seconds per attempt.

 

IF YOUR UNIT FAILS TO START:

 

See Troubleshooting on page 13. Also see engine owner's manual.

 

HANDLING & TRANSPORTING: 

 

 

HOSE: DO NOT

 drag the hose with vehicle. 

 

 Never lift the machine while the engine is running. 

 ALWAYS SECURE THE NOZZLE BEFORE TRANSPORTING UNIT 

Summary of Contents for DL2500SMM

Page 1: ...Part No 791108 Form No F111008B 1 MM Owner s Manual BILLY GOAT MULCH MULE DEBRIS LOADER VACUUM Owner s Manual DL2500SMM ...

Page 2: ...complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST ASSEMBLY 8 9 OPERATION 9 11 MAINTENANCE 12 TROUBLESHOOTING AND WARRANTY PROCEDUR...

Page 3: ...OUP BATTERY FOR PROPER FIT Engine HP 25 18 6kW Engine Model EH720 DS0510 Engine Type SUBARU Engine Fuel Capacity 6 gal 22 7 L REMOTE TANK Engine Oil Capacity 1 63 qt 1 55 L Total Unit Weight 326 lbs 147 9 kg Max operating slope 25 0 Overall Height m Overall Height with optional trailer 91 2 31m Overall Width 32 0 82m Overall Length 60 1 52m In compliance with 2000 14 EEC standards 113 44 dB a Soun...

Page 4: ...vel should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment READ this manual and the engine manufacturer s manual carefully before assembling operating or servicing this equipment EAR PROTECTION is recommended when operating this equipment EYE PROTECTION is recommended wh...

Page 5: ...equipment with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials DO NOT operate equipment on slopes greater than specified in Specifications section of this manual DO NOT place hands or feet inside nozzle intake near debri...

Page 6: ... for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn...

Page 7: ...ing replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown DANGER KEEP HANDS EAR EYE BREATHING WARNING SECURE DANGER FLYING DEBRIS AND FEET AWAY ITEM 49 P N 890254 ITEM 72 P N 790232 ITEM 43 P N 810736 ITEM 3 P N 400424 READ OWNERS MANUAL EXPLOSIVE FUEL ITEM 50 P N 830301 ITEM 1 P N 468572 WARNING ENGINE OVERHEAT SECURE NOZZLE DL ...

Page 8: ...40 AH 240 CCA MIN U1 SERIES GROUP BATTERY FOR PROPER FIT Boxing Parts Checklist Exhaust Elbow PN 791114 S qty 1 Exhaust Hose PN 790220 qty 1 Exhaust Coupler PN 791139 qty 1 Hose Boom Assembly PN 791113 qty 1 Hose quick clamp 12 PN 791065 qty 1 Band hose boom 12 PN 790153 qty 1 Nozzle DL 12 PN 790149 qty 1 Hose clamps 12 PN 790150 01 Qty 1 Handle Nozzle PN 791116 qty 1 Hose 12 x 10 DL PN 791034 qty...

Page 9: ... tighten the clamp securing the elbow to the housing see MOUNTING on page 10 8 INSTALL a standard 12 volt lawn and garden battery U1 series not included with at least 240 cold cranking amps and a 40 amp hour rating by using battery bracket DL item no 70 hold down rods item 71 washers item 65 and lock nuts item 59 9 ATTACH red battery cable to terminal and black battery cable to terminal Like all m...

Page 10: ...ly so that there are 4 separate pieces two top plates and two bottom plates 2 Apply good quality grease to the top and bottom of the toothed plate of the exhaust elbow 791114 Also grease top surface of housing and bottom of clamp plates where the gear will rotate 3 Place the exhaust elbow on the chute with the teeth of the flange against the worm gear and the exhaust holes aligning 4 Place the two...

Page 11: ...he clog through the intake opening It may require removal of the intake adaptor item 33 to allow access to clear the housing If clog is in the elbow carefully remove the elbow Remove elbow by removing the bolts and nuts on the elbow clamp so that the plates can be removed NOTE Elbow is very heavy Do not stand directly under elbow during removal Danger the clog may contain sharp materials Wearing d...

Page 12: ... socket and socket wrench to remove 12 locknuts item 47 Be careful to place intake assembly to the side without putting excess strain on safety switch wire harness 6 Remove impeller bolt and lock washer using 5 8 socket and impact wrench see fig 6 7 Once bolt is removed impeller should slide out freely If impeller will not slide free on crankshaft obtain a 3 4 16 x 3 bolt and thread it into the nu...

Page 13: ...d may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Problem Possible C ause Solution Abnorm al vibration Loose or ...

Page 14: ...Part No 791108 Form No F111008B 14 MM Owner s Manual PARTS DRAWING MM ...

Page 15: ...TON HEAD 5 16 18 X 1 791151 1 93 WASHER 5 16 FLAT ZP 8171003 10 DESCRIPTION QTY ITEM DL25 PART NO NO 1 LABEL WARNING EXPLOSIVE FUEL 468572 1 2 3 LABEL OPEI WARNING 400424 3 4 WASHER TWISTED LOCK 7 16 850132 3 5 GRIP 1 1 4 ID X 9 5 LONG 440146 2 6 STRAIN RELIEF HEYCO 1244 500252 1 7 ENGINE 25 HP SUBARU 791119 1 9 TUBE BOOM ARM DL 791118 1 10 CLAMP GAS TANK 791043 2 11 CABLE BATTERY RED 26 500304 1 ...

Page 16: ...Part No 791108 Form No F111008B 16 MM Owner s Manual MAINTENANCE RECORD Date Service Performed ...

Reviews: