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Part No 791108 

 

Form No F111008B  

 

15

MM Owner’s Manual

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

 

PARTS LIST

 

ITEM

DL25    

PART

NO.

NO.

51

SCREWCAP 5/16-18 x 2

8041032

1

52

SCREWCAP 3/8-16 X 2

8041054

4

53

BUTTON HEAD 5/16-18 X 3/4

791078

9

54

CARRIAGE BOLT 5/16x18x1

8024040

6

55

BOLT CARR. 5/16 - 18 x 3 1/2

*8024050

1

56

CARRIAGE BOLT 3/8x16x1

8024058

4

57

CARRIAGE BOLT 1/4-20 X 1 3/4

8024025

2

58

LABEL WARNING ENGINE OVERHEAT

811215

1

59

NUT LOCK 1/4"-20 HEX Z/P

*8160001

8

60

NUT LOCK 5/16-18

*8160002

8

61

NUT LOCK 3/8

*8160003

5

62

SCREWCAP 7/16-14 X 2 GR 5 W/ PATCHLOC

790307

2

63

SCREWCAP 1/4-20 X 3" ZP

8041014

1

64

WASHER FLAT 3/8

*8171004

15

65

WASHER 1/4 SAE

*8172007

11

66

WASHER 5/16 SAE ZP

8172008

16

67

KEY 1/4" SQ X 2 3/4"

9201125

1

68

WASHER 5/16 FENDER

*8172020

2

69

DOOR FLAPPER INTAKE DL 12"

791103-S

1

70

BRACKET BATTERY DL

790230

1

71

ROD BATTERY HOLD DOWN

790231

2

72

LABEL WARNING SECURE

790232

1

73

HOUSING ASSY DL

791101-S

1

74

SAFETY PIN

800365

1

75

SCREW 1/4-20 X 5/8 HWH

890359

4

76

LABEL DL

791099

1

77

PLATE CLAMP SPLIT

791049

2

78

PLATE CLAMP HALF

791047

2

79
80
81

CAP TANK FUEL 6 GAL

791074

1

82

TANK FUEL 6 GAL 

791035

1

83

WASHER 5/16 SAE

8172008

1

84

WASHER 1.5 OD X .453 ID X .5

440176

1

85

SPACER 3/8 X 2 1/2

900503

1

86

SCREWCAP 1/4-20 x 3/4

8041004

2

87

LABEL NOZZLE SECURE

811215

1

88

LABEL WARNING NOZZLE

790301

1

89

VALVE OIL DRAIN

520182

1

90

NUT LOCK 5/16-18 ZP

850164

4

91

SCREWCAP 3/8 -16 X 3/4 HEX ZP

8041048

3

92

SCREW BUTTON HEAD 5/16"-18 X 1"

791151

1

93

WASHER 5/16" FLAT ZP

8171003

10

       DESCRIPTION

QTY

ITEM

DL25      

PART

NO.

NO.

1

LABEL WARNING EXPLOSIVE FUEL

468572

1

2
3

LABEL OPEI WARNING

400424

3

4

WASHER TWISTED LOCK 7/16"

850132

3

5

GRIP 1 1/4 ID X 9.5 LONG

440146

2

6

STRAIN RELIEF HEYCO 1244

500252

1

7

ENGINE 25 HP SUBARU

791119

1

9

TUBE BOOM ARM DL

791118

1

10

CLAMP GAS TANK

791043

2

11

CABLE BATTERY RED 26"

500304

1

12

CABLE BATTERY BLACK 10"

790133

1

14

EXHAUST GUARD

791045

1

15

EXHAUST SUBARU

791042

1

16

LAYNARD 10" PLASTIC

360243

2

17

IMPELLER DL

791120-S

1

18

LABEL DL INSTRUCT/WARN

790142

1

19

BASE ENGINE ASSY DL

791100

1

20

LYNCH PIN

520004

1

21

ELBOW ASSY DL

791140

1

22

CLAMP QUICK RELEASE 12"

791065

1

23

LEVER HOSE SWITCH

791068

1

24

HOSE 12" x 10' INTAKE 

791034

1

25

NOZZLE INTAKE 12" FORMED

790149

1

26

CLAMP HOSE 12"

790150-01

1

27

SHAFT GEAR WORM

791038

1

28

GEAR WORM  

791109

1

29

BAND HOSE BOOM 12" FORMED

790153

1

30

CUT OFF LOADER

791020-S

1

31

EYE BOLT

791081

1

32

SCREWCAP 7/16-20X3 1/2" GR.8 WITH PATCH [TORQUE 55-60 ft.lb. (75-81Nm)]

440150

1

33

INTAKE HOUSING DL 12"

791105

1

34

PLUNGE SWITCH

791095

1

35

HARNESS WIRE DL

791096

1

36

HOOK SNAP SAFETY

791027

2

37

EXHAUST HOSE 8" GALVANIZED STEEL

790220

1

38

CLAMP FUEL HOSE LINE

791070

2

39

INTERIOR LINER

791018-S

1

40

WASHER FACE BOLT

791080

8

41

CHAIN HANG HOSE DL

791117

1

42

EXHAUST HOSE COUPLER

791139

1

43

LABEL FLYING DEBRIS

810736

2

44

WIRE TAP IN 

840215

1

45

HANDLE NOZZLE 

791116

1

46

ROLL PIN .1875 X 0.875

8195162

1

47

NUT WASHER FACE

791079

12

48

PLUG TUBE INSERT 1.25 OD

791056

2

49

LABEL EAR EYE BREATHE

890254

1

50

LABEL READ

890301

1

       DESCRIPTION

QTY

Summary of Contents for DL2500SMM

Page 1: ...Part No 791108 Form No F111008B 1 MM Owner s Manual BILLY GOAT MULCH MULE DEBRIS LOADER VACUUM Owner s Manual DL2500SMM ...

Page 2: ...complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST ASSEMBLY 8 9 OPERATION 9 11 MAINTENANCE 12 TROUBLESHOOTING AND WARRANTY PROCEDUR...

Page 3: ...OUP BATTERY FOR PROPER FIT Engine HP 25 18 6kW Engine Model EH720 DS0510 Engine Type SUBARU Engine Fuel Capacity 6 gal 22 7 L REMOTE TANK Engine Oil Capacity 1 63 qt 1 55 L Total Unit Weight 326 lbs 147 9 kg Max operating slope 25 0 Overall Height m Overall Height with optional trailer 91 2 31m Overall Width 32 0 82m Overall Length 60 1 52m In compliance with 2000 14 EEC standards 113 44 dB a Soun...

Page 4: ...vel should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment READ this manual and the engine manufacturer s manual carefully before assembling operating or servicing this equipment EAR PROTECTION is recommended when operating this equipment EYE PROTECTION is recommended wh...

Page 5: ...equipment with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials DO NOT operate equipment on slopes greater than specified in Specifications section of this manual DO NOT place hands or feet inside nozzle intake near debri...

Page 6: ... for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn...

Page 7: ...ing replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown DANGER KEEP HANDS EAR EYE BREATHING WARNING SECURE DANGER FLYING DEBRIS AND FEET AWAY ITEM 49 P N 890254 ITEM 72 P N 790232 ITEM 43 P N 810736 ITEM 3 P N 400424 READ OWNERS MANUAL EXPLOSIVE FUEL ITEM 50 P N 830301 ITEM 1 P N 468572 WARNING ENGINE OVERHEAT SECURE NOZZLE DL ...

Page 8: ...40 AH 240 CCA MIN U1 SERIES GROUP BATTERY FOR PROPER FIT Boxing Parts Checklist Exhaust Elbow PN 791114 S qty 1 Exhaust Hose PN 790220 qty 1 Exhaust Coupler PN 791139 qty 1 Hose Boom Assembly PN 791113 qty 1 Hose quick clamp 12 PN 791065 qty 1 Band hose boom 12 PN 790153 qty 1 Nozzle DL 12 PN 790149 qty 1 Hose clamps 12 PN 790150 01 Qty 1 Handle Nozzle PN 791116 qty 1 Hose 12 x 10 DL PN 791034 qty...

Page 9: ... tighten the clamp securing the elbow to the housing see MOUNTING on page 10 8 INSTALL a standard 12 volt lawn and garden battery U1 series not included with at least 240 cold cranking amps and a 40 amp hour rating by using battery bracket DL item no 70 hold down rods item 71 washers item 65 and lock nuts item 59 9 ATTACH red battery cable to terminal and black battery cable to terminal Like all m...

Page 10: ...ly so that there are 4 separate pieces two top plates and two bottom plates 2 Apply good quality grease to the top and bottom of the toothed plate of the exhaust elbow 791114 Also grease top surface of housing and bottom of clamp plates where the gear will rotate 3 Place the exhaust elbow on the chute with the teeth of the flange against the worm gear and the exhaust holes aligning 4 Place the two...

Page 11: ...he clog through the intake opening It may require removal of the intake adaptor item 33 to allow access to clear the housing If clog is in the elbow carefully remove the elbow Remove elbow by removing the bolts and nuts on the elbow clamp so that the plates can be removed NOTE Elbow is very heavy Do not stand directly under elbow during removal Danger the clog may contain sharp materials Wearing d...

Page 12: ... socket and socket wrench to remove 12 locknuts item 47 Be careful to place intake assembly to the side without putting excess strain on safety switch wire harness 6 Remove impeller bolt and lock washer using 5 8 socket and impact wrench see fig 6 7 Once bolt is removed impeller should slide out freely If impeller will not slide free on crankshaft obtain a 3 4 16 x 3 bolt and thread it into the nu...

Page 13: ...d may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Problem Possible C ause Solution Abnorm al vibration Loose or ...

Page 14: ...Part No 791108 Form No F111008B 14 MM Owner s Manual PARTS DRAWING MM ...

Page 15: ...TON HEAD 5 16 18 X 1 791151 1 93 WASHER 5 16 FLAT ZP 8171003 10 DESCRIPTION QTY ITEM DL25 PART NO NO 1 LABEL WARNING EXPLOSIVE FUEL 468572 1 2 3 LABEL OPEI WARNING 400424 3 4 WASHER TWISTED LOCK 7 16 850132 3 5 GRIP 1 1 4 ID X 9 5 LONG 440146 2 6 STRAIN RELIEF HEYCO 1244 500252 1 7 ENGINE 25 HP SUBARU 791119 1 9 TUBE BOOM ARM DL 791118 1 10 CLAMP GAS TANK 791043 2 11 CABLE BATTERY RED 26 500304 1 ...

Page 16: ...Part No 791108 Form No F111008B 16 MM Owner s Manual MAINTENANCE RECORD Date Service Performed ...

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