Bike-Lift M516-001 Page 3 Use And Maintenance Manual Download

Page: 3 / 50

Operating manual number

057-2-6-0001-R0

Page 3

Version 2021

Installation section .................................................................................................................... 24

5.1

Power .................................................................................................................................... 24

5.2

Commissioning ...................................................................................................................... 25

Dismantling/scrapping section .............................................................................................. 26

6.1

Dismantling ............................................................................................................................ 26

6.2

Mechanical dismantling ........................................................................................................ 26

6.3

Scrapping ............................................................................................................................... 26

7. Operation section ................................................................................................................... 27

7.1

Loading operations ................................................................................................................ 27

7.2

Unloading operations ............................................................................................................ 28

7.3

Lifting types ........................................................................................................................... 28

7.3.1.

HYDRAULIC FOOT PUMP - element code - 001 ............................................................. 28

7.3.2

COMPRESSED AIR PUMP - element code - 002 ............................................................. 29

7.3.3

ELECTRO-HYDRAULIC PUMP - element code - 003 ....................................................... 29

7.3.4

ELECTRONIC WITH REMOTE CONTROL - element code 004/R ..................................... 30

7.3.5.

ELECTRO-HYDRAULIC PUMP built-in system - element code - 003/F ........................... 30

8 Maintenance section .................................................................................................................. 31

8.1

Lubrication ............................................................................................................................. 31

8.2

Bleeding of the hydraulic circuit ............................................................................................ 31

8.3

Piston replacement ............................................................................................................... 32

8.4

Cleaning ................................................................................................................................. 33

8.4.1

Initial cleaning ............................................................................................................... 33

8.4.2

General cleaning of the machine .................................................................................. 33

8.4.3

Cleaning the work areas ................................................................................................ 34

8.5

Problems and remedies ......................................................................................................... 34

8.5.1

FOOT PUMP ................................................................................................................... 35

8.5.2

AIR PUMP ...................................................................................................................... 37

8.5.3.

ELECTRIC PUMP ............................................................................................................. 39

9 Accessories ................................................................................................................................. 41

SPARES / TECHNICAL DESIGNS ……………………………………………………………………………………………………… 45

MASTER 506 GATE ……………………………………………………………………………………………………………… ...... 42

MAX 516 GATE ................................................................................................................................. 43

MAX 516 .......................................................................................................................................... 44

SPORT 500........................................................................................................................................ 45

Summary of Contents for M516-001

Page 1: ...RESSED AIR PUMP MG516 003 ELECTRO HYDRAULIC PUMP MG516 004 ELECTRONIC WITH REMOTE CONTROL MAX 516 Model Version M516 001 FOOT PUMP M516 002 COMPRESSED AIR PUMP M516 003 ELECTRO HYDRAULIC PUMP M516 004 R ELECTRONIC WITH REMOTE CONTROL SPORT 500 Model Version SG500 001 FOOT PUMP SG500 002 COMPRESSED AIR PUMP SG500 003 ELECTRO HYDRAULIC PUMP SG500 004 R ELECTRONIC WITH REMOTE CONTROL Bike Lift Europe...

Page 2: ...ication 10 2 3 Machine description 11 2 4 Intended use 12 2 5 Technical specifications 13 2 5 1 MASTER 506 GATE 13 2 5 2 MAX 516 GATE 14 2 5 3 MAX 516 15 2 5 4 SPORT 500 16 3 Safety section 17 3 1 Environmental working values 17 3 2 Sound level 17 3 3 Residual risks 17 3 4 Operator protections 18 3 5 Safety systems 18 3 6 Pictograms 20 3 7 Additional safety systems for the built in version 21 4 Tr...

Page 3: ...ode 002 29 7 3 3 ELECTRO HYDRAULIC PUMP element code 003 29 7 3 4 ELECTRONIC WITH REMOTE CONTROL element code 004 R 30 7 3 5 ELECTRO HYDRAULIC PUMP built in system element code 003 F 30 8 Maintenance section 31 8 1 Lubrication 31 8 2 Bleeding of the hydraulic circuit 31 8 3 Piston replacement 32 8 4 Cleaning 33 8 4 1 Initial cleaning 33 8 4 2 General cleaning of the machine 33 8 4 3 Cleaning the w...

Page 4: ...ed against humidity in order not to compromise its durability over time Deliver the Manual to any other user or subsequent owner of the machine Workers in charge of using this machine must have all the necessary information and must receive proper training The Manual and relative documentation are confidential by law with the prohibition of reproduction or transmission to third parties without rec...

Page 5: ... the prior written authorisation of the Manufacturer 1 3 Warranty Bike Lift Europe s r l will not be held responsible for inconveniences breakages accidents etc due to lack of knowledge or failure to apply the procedures specified in this Manual The same applies to the execution of modifications changes or for the installation of accessories not previously authorised 1 3 1 Warranty conditions Bike...

Page 6: ... recommended to specify exactly the following data Model and serial number of the machine Code number and part name Required quantity Shipping means address and telephone number For replacements use only genuine spare parts Do not wait until the components are completely worn before replacing them CAUTION THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS We recomme...

Page 7: ... 001 MG516 002 MA506 002 SG500 001 SG500 002 Serial number Year Function Lifting of motorcycles for vehicle maintenance operations Complies with the essential safety requirements of the following Directive 2006 42 EC Machineries Directive Complies with the requirements of the following Harmonized Standards UNI EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and r...

Page 8: ...uction UNI EN 349 1993 A1 2008 Safety of machinery Minimum spaces to avoid the crushing of body parts UNI EN ISO 13850 2008 Safety of machinery Emergency shutdown Design principles EN 1493 2010 European standard on vehicle lifting platforms EN 60204 1 2016 Directive on the state of the art for the design and construction of the electrical equipment of machines including the switchboard connected t...

Page 9: ...nt personnel SYMBOLS MEANING Yellow triangle pictogram generally indicates a Warning Risk e g risk of high temperatures risk of crushing the hands etc BLUE round pictogram generally indicates an obligation for example the obligation to wear certain Person Protective Equipment PPE e g goggles or the obligation to read the User Manual Round red Prohibition pictogram indicates in general a Prohibitio...

Page 10: ...orm indicated on the cover 2 2 Machine identification The identification data of the machine are indicated on the plate placed on the structure and shown in the attached declaration of conformity Refer to these details for ordering spare parts and for any kind of contact with the Manufacturer It is absolutely forbidden for the user to remove or alter this plate Any modification or removal of the p...

Page 11: ...ure 2 Model of a lifting platform an elevating work platform red a base which can be anchored to the ground blue a scissor lift system consisting of two crossed X shaped legs green handled by a hydraulic cylinder equipped with a parachute valve The fall protection system shown in yellow in the following figure consists of a mobile anchoring bar with automatic coupling which prevents the accidental...

Page 12: ...considered as not planned and may cause damage to the machine and operators It is therefore FORBIDDEN The machine must always be operated by only one operator The operator must always work in proper lighting conditions and wear clothes and protections appropriate to the task performed typical activity of mechanical workshop The working position of the operator during the ascent and descent phases ...

Page 13: ... 212x8 5 cm Overall dimensions of the lifting platform 220x92 cm GATE size 60x36 cm Run up ramp size 82x51 cm Total space of the lift 230x92 cm Weight 250 kg The following additional data are available depending on the type of handling 2 5 1 1 MASTER 506 GATE MA506 002 AIR PUMP AIR HYDRAULIC PARAMETER VALUE Air pressure 7 10 Bar Air consumption 300 Lt Min 2 5 1 2 MASTER 506 GATE MA506 003 ELECTRO ...

Page 14: ...l space of the lifting platform 210x99 cm GATE size 60x36 cm Ascent ramp size 83x51 cm Total space of the lift 220x99 cm Weight 250 kg The following additional data are available depending on the type of handling 2 5 2 1 MAX 516 GATE MG516 002 AIR PUMP AIR HYDRAULIC PARAMETER VALUE Air pressure 7 10 Bar Air consumption 300 Lt Min 2 5 2 2 MAX 516 GATE MG516 003 ELECTRO HYDRAULIC CONTROL UNIT PARAME...

Page 15: ...al space of the lifting platform 210x99 cm GATE size 60x36 cm Ascent ramp size 82x51 cm Total space of the lift 220x99 cm Weight 250 kg The following additional data are available depending on the type of handling 2 5 3 1 MAX 516 M516 002 AIR PUMP AIR HYDRAULIC PARAMETER VALUE Air pressure 7 10 Bar Air consumption 300 Lt Min 2 5 3 2 MAX 516 M516 003 ELECTRO HYDRAULIC CONTROL UNIT PARAMETER VALUE A...

Page 16: ...l space of the lifting platform 210x84 cm GATE size 60x36 cm Ascent ramp size 62x44 cm Total space of the lift 220x84 cm Weight 190 kg The following additional data are available depending on the type of handling 2 5 4 1 SPORT 500 SG500 002 AIR PUMP AIR HYDRAULIC PARAMETER VALUE Air pressure 7 10 Bar Air consumption 300 Lt Min 2 5 4 2 SPORT 500 SG500 003 ELECTRO HYDRAULIC CONTROL UNIT PARAMETER VA...

Page 17: ...rogative of professional operators and specialised technicians in compliance with the requirements of Machinery Directive 2006 42 EC and subsequent updates Operators must be in full possession of all physical and mental abilities during the performance of their tasks on the machine they must not for example be under the influence of sedatives drugs or alcohol Before carrying out the work the opera...

Page 18: ...k blocks welded to the lower base Figure 3 Mechanical stop system mobile anchoring bar with automatic coupling which prevents the accidental descent of the mobile surface mechanical safety system consisting of two toothed bars firmly welded to the base The lifting piston has a parachute valve which locks the cylinder in case the oil cable is In order to make the machine safe during the ascent phas...

Page 19: ...Operating manual number 057 2 6 0001 R0 Page 19 Version 2021 EN blanked ...

Page 20: ...platform The machine must always be operated by only one operator Once the motorcycle is loaded on the lifting platform place it in a vice or use the rear kickstand then fasten it firmly to the openings and the wheel lock by using a belt GIVEN THE BEARING VALUE INDICATED ON THE PLATE Do not exceed the load capacity of the lifting platform Use it only to lift objects Do not modify the lifting platf...

Page 21: ...ent phases it is necessary to perform the same operations as in case of a non built in version ALWAYS keep the mechanical lock hooked during work in order to weigh down the weight of the structure and of the vehicle standing on it even on the toothed bars at the base There are sensors which safely stop the descent of the lifting platform at 19 cm from the lock in order to protect the lower limbs a...

Page 22: ...r the lifting platform with special screws In addition to the lifting platform the package also contains the ascent ramp Figure 1 and the wheel stop tube Figure 2 Figure 5 Lifting platform model The machine is tested and in perfect condition AT CUSTOMER S REQUEST AND IN ORDER TO AVOID DAMAGE TO THE LIFTING PLATFORM DURING TRANSPORT AND HANDLING A WOODEN CASE PACKAGING IS ALSO AVAILABLE WHICH HAS A...

Page 23: ...Receipt and check The packaging is made of suitable material and is carried out by expert personnel but during the journey it is possible to be deteriorated or damaged Upon receipt of the machine immediately check if the packages are clearly damaged If so accept the goods with reserve by making photographic evidence of any damage Open the box by cutting the clips and the closing adhesive tape Make...

Page 24: ...or structures The ascent descent ramp must be positioned so that the bike can be easily lifted The ramp must not be directed towards an obstacle which is too close to the motorcycle lifting platform CAUTION It is absolutely forbidden to position the lifting platform on bumpy or inclined ground Bring the machine to the place of installation by using a mechanical lift unpack it and place it in the c...

Page 25: ...e to the mechanical structures The mechanical safeties previously described are functioning The connecting pipe between the pump and the hydraulic cylinder does not have any cracks and is in good condition All the Seeger ring clips placed on the pins are installed correctly In the versions equipped with electro hydraulic pump also check that The electric cable and plug protections not supplied but...

Page 26: ...parts by proceeding to the opposite of what is described in the Installation chapter For the lifting modes and the relative specific safety precautions refer to the Transport Handling and Storage chapter 6 3 Scrapping The dismantling operations of the machine must be carried out in total safety by using the protections At the end of the machine s life it is necessary to proceed to the proper disma...

Page 27: ...ever lift the load before making sure it is firmly fastened to the platform with belts Always check during lifting that the load does not slope and unbalance During the ascent descent phase the operator is required to distance from the lifting platform according to the length allowed by the control panel cable Proceed with the lifting operation of the structure according to the following depending...

Page 28: ...he motorcycle kickstand and lower it using the brakes to stop it 7 3 Lifting types 7 3 1 HYDRAULIC FOOT PUMP element code 001 The hydraulic foot pump Figure 7 allows generating a pressurised oil flow rate Figure 7 Hydraulic foot pump The operation is very simple press the foot pedal repeatedly making it move alternately from top to bottom to generate hydraulic pressure By stopping the action on th...

Page 29: ... O s r l GHIBLI model 7 3 3 ELECTRO HYDRAULIC PUMP element code 003 Lifting takes place using the button panel connected to the hydraulic pump Figure 9 button panel with magnet for the ascent descent control The button panel is equipped with two buttons with maintained action which allow the ascent and descent Once the controls are released the lifting platform stops instantly The button panel is ...

Page 30: ...nd descent Once the controls are released the lifting platform stops instantly 7 3 5 ELECTRO HYDRAULIC PUMP built in system element code 003 F In case of the built in system lifting takes place using the button panel Figure 11 On the panel there are the ascent and descent buttons the emergency button a button to bypass the safety devices to be activated upon descent at a distance of less than 20 c...

Page 31: ...ollowing the installation operations of the pump Commissioning If necessary add hydraulic oil to the pump by using the special level plug Use MOTOREX COREX HLF D 32 hydraulic oil or equivalents 8 1 Lubrication Check and grease the scissor sliding guides frequently Lubricate the pins and moving parts at least once a month In case of continuous use lubricate every 15 days 8 2 Bleeding of the hydraul...

Page 32: ... unscrewing the support screws the pin top and the oil tube bottom Figure 12 hydraulic piston 5 The piston is replaced by tightening the screws and pin and reconnecting it with the hydraulic circuit 6 Keep the ascent button pressed for as long as necessary for the piston to re fill and start the lifting operation 7 Then proceed with the operation of bleeding the hydraulic circuit Paragraph 8 2 Pis...

Page 33: ...chine in general The operator s standing areas Dispose the liquids and consumables used in the appropriate landfills according to the legislation of the country The cleaning of the lifting platform can be carried out by personnel without specific technical skills who however know the main characteristics of the machine in order to avoid dangerous situations 8 4 2 General cleaning of the machine Pe...

Page 34: ...g the work the probable causes which determine them and the possible remedies to be taken to eliminate them are listed below When implementing the suggested remedy always follow the instructions described in the Instructions to which the remedy refers Bike Lift Europe s r l will solve all the problems which cannot be eliminated by means of the attached instructions The motor housing Figure 13 whic...

Page 35: ... the load does not move Excessive load Reduce the load The oil does not circulate properly Make sure there are no blocks in the pipes and the cylinder is not faulty The piston retracts even if the unloading pedal is not pressed Oil leak in the hydraulic system Check the leak in the system and repair it Internal pump failure Check the leak in the pump and contact the Manufacturer The piston does no...

Page 36: ...Operating manual number 057 2 6 0001 R0 Page 36 Version 2021 EN Figure 14 Foot pump external supply check the attached Manual Oil plug ...

Page 37: ...p does not reach maximum pressure Air pressure too low Check that the supply of air pressure is between 6 and 10 bar Internal safety valve outside calibration Contact the Manufacturer Oil leak in the main system Check for leakage and repair where necessary The pump goes under pressure but the load does not move Excessive load Reduce the load The oil does not circulate properly Make sure there are ...

Page 38: ...Manuale Operativo nr 057 2 6 0001 R0 Versione 2017 Pag 38 Figure 15 compressed air pump Piston inlet connection Air inlet connection inside the pump ...

Page 39: ...il increases its temperature Operating on the button panel the motor runs but the lift does not rise Oil level in the pump too low Remove the casing of the pump and check the oil level through the plug Figure 16 If the level is too low add ISO VG 10 hydraulic oil Hydraulic pump problems Contact the dealer or Bike lift Operating on the button panel the motor does not run The emergency Stop Button t...

Page 40: ...n the button panel by turning it clockwise No voltage Check the mains connection plug Improper operation of the button unit on the button panel Replace the button unit Problems with the solenoid valve which controls the descent of the pump Replace the solenoid valve Figure 16 IN CASE OF POWER FAILURE USE THE SAFETY VALVE WHICH CAN BE OPERATED MANUALLY BY TURNING IT COUNTERCLOCKWISE TO ALLOW THE DE...

Page 41: ...cts support side wings 2 pc MAX 516 BASIC EQUIPMENT PARAMETER VALUE Motorcycle wheel stop bar 1 pc Run up ramp 1 pc Objects support side wings 2 pc SPORT 500 BASIC EQUIPMENT PARAMETER VALUE Motorcycle wheel stop bar 1 pc Run up ramp 1 pc Objects support side wings 2 pc BASIC EQUIPMENT PARAMETER VALUE Motorcycle wheel stop bar 1 pc Run up ramp 1 pc Objects support side wings 2 pc ...

Page 42: ...Manuale Operativo nr 057 2 6 0001 R0 Versione 2017 Pag 42 ...

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