Bike-Lift LEB-50 LIFT Page 34 Use And Maintenance Manual Download

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Overview

Linear Actuator

DS-M05

●

Rating Voltage

：

24 V DC

●

Max Load

：

500N

●

Max Speed

：

30mm/s

●

Stroke

：

813mm

●

Protection Class

：

IP43

DS-M05 has a low noise level,

large load capacity

。

Because of its compact design, it has a more convenient

installation. It is thus the most widely used.

Summary of Contents for LEB-50 LIFT

Page 1: ... 6 0015 R0 Version 2021 P 1 EN EC Use and Maintenance Manual LIFT Model LEB 50 Bike Lift EUROPE s r l via Don Milani 40 42 43012 Sanguinaro di Fontanellato PARMA Italy Website www bikelifteurope it E mail info bikelifteurope it ...

Page 2: ...Machine name 10 2 2 Machine identification 10 2 3 Machine description 11 2 4 Intended use 12 2 5 Reasonably foreseeable misuse 12 2 6 Technical specifications 13 3 Safety section 14 3 1 Environmental working values 14 3 2 Sound level 14 3 3 Residual risks 14 3 4 Operator protections 15 3 5 Safety systems 15 3 6 Pictograms 15 4 Transport and handling 16 4 1 Transport handling and storage 16 4 2 Pac...

Page 3: ...1 7 Operation section 22 7 1 Loading operations 23 7 2 Unloading operations 24 8 Maintenance section 25 8 1 Lubrication 25 8 2 Cleaning 25 8 2 1 Initial cleaning 25 8 2 2 General cleaning of the machine 26 8 2 3 Cleaning of the work areas 26 8 3 Actuator dismantling 26 8 4 Problems and solutions 28 9 Accessories 29 SPARE PARTS TECHNICAL DRAWINGS 30 ELECTRIC ACTUATOR MANUAL 31 ...

Page 4: ...humidity in order not to compromise its durability over time Deliver the Manual to any other user or subsequent owner of the Machine Workers in charge of using this machine must have all the necessary information and must receive proper training The manual and relative documentation are confidential by law with the prohibition of reproduction or transmission to third parties without receiving the ...

Page 5: ...the prior written authorization of the manufacturer 1 3 Warranty Bike Lift Europe s r l will not be held responsible for inconveniences breakages accidents etc due to lack of knowledge or failure to apply the procedures specified in this Manual The same applies to the execution of modifications changes or for the installation of accessories not previously authorized 1 3 1 Warranty conditions Bike ...

Page 6: ...commended to specify exactly the following data Model and serial number of the machine Code number and part name Required quantity Shipping methods address and telephone number Use only genuine spare parts for replacements Do not wait until the components are completely worn before replacing them WARNING THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS We recommen...

Page 7: ...f bicycles for vehicle maintenance operations Complies with the essential safety requirements of the following Directives 2006 42 EC Machineries Directive 2014 30 EU Electromagnetic Compatibility EMC Complies with the requirements of the following Harmonized Standards UNI EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI EN 1493 2010 Lifts fo...

Page 8: ... 42 EC and subsequent amendments Reference Title 2006 42 EC Machinery Safety Directive 2014 30 EC Electromagnetic Compatibility Directive EMC 2014 35 EU Low Voltage Directive LVD EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI EN 349 2008 Safety of machinery Minimum spaces to avoid the crushing of body parts EN 1493 2010 Lifts for vehicles ...

Page 9: ... personnel SYMBOLS MEANING Yellow triangle pictogram indicates HAZARD e g high temperatures hazard crushing hands hazard etc Blue round pictogram generally indicates an OBLIGATION the obligation to wear certain PPE or the obligation to read the User Manual etc Round red pictogram indicates PROHIBITION e g people access prohibition prohibition of hand access while the machine is moving etc Indicate...

Page 10: ...hine The identification data of the machine is indicated on the plate placed on the structure and shown in the attached declaration of conformity Refer to these details for ordering spare parts and for any type of contact with the manufacturer It is absolutely forbidden for the user to remove or alter this plate Any modification or removal of the plate will void any warranty The machines can be su...

Page 11: ...is a suitable equipment for lifting bicycles during the maintenance and repair phase in a comfortable and safe way The basic parts of the lift are Figure 2 Main components of the lift 1 Lift pole 2 Pole support plate 3 Electric actuator equipped with button panel 4 Bicycle hook vice 5 Tool tray 6 Lamp support plate ...

Page 12: ...l activity of mechanical workshop The working position of the operator during the ascent and descent phases is in the area around the machine at the safety distance allowed by the cable length of the control panel Do not try to lift bicycles weighing more than the maximum capacity of the machine Do not stand under the suspended bicycle 2 5 Reasonably foreseeable misuse Reasonably foreseeable misus...

Page 13: ...er people to hazards C TRAINING AND INFORMATION OF THE PERSONNEL The following cases are considered a misuse Operating the machine without having read and understood the instructions provided by the manufacturer Bike Lift EUROPE s r l Performing operations for which no information was provided by the manufacturer Bike Lift EUROPE s r l Performing operations that are difficult to interpret in the i...

Page 14: ... the regulations in force 3 3 Residual risks The use of the lift is the absolute prerogative of professional operators and specialized technicians in compliance with Machinery Directive 2006 42 EC and subsequent amendments Operators must be in full possession of all physical and mental abilities during the performance of their tasks on the machine they must not for example be under the influence o...

Page 15: ...normally used in the mechanical workshop activity 3 5 Safety systems BEFORE EACH USE YOU MUST MAKE SURE THAT THE BICYCLE IS FIRMLY FIXED ON THE LIFT During the use of the lift it is very important to pay the utmost attention to the ascent and descent maneuvers During the ascent descent phase the operator is required to distance from the lift according to the length allowed by the control panel cab...

Page 16: ...et jack by a single operator equipped with workshop gloves safety footwear and protective helmet as required by current regulations This Operator must pay maximum attention to all transport phases Do not allow any other person to stand in the operating area of the forklift truck in order to prevent the accidental fall of the boxes Make sure there are not many holes in the floor or on the high slop...

Page 17: ... Bike Lift Europe s r l by attaching photographic evidence 4 5 Storage Pending to be unpacked and installed the machine must be stored in a suitable environment in order not to alter its operation Store the packed machine indoors or in a covered area above the ground by using sleepers or similar objects Ambient temperature and humidity 5 75 C Relative humidity between 30 and 90 Do not overturn the...

Page 18: ... minimum distances from walls or other possible boundaries boundaries are imaginary lines that delimit the work or safety areas of other machines or structures WARNING It is absolutely forbidden to position the lift on bumpy or inclined ground Bring the machine to the place of installation by using a mechanical lift unpack it and place it in the chosen area 5 1 Assembly instructions The lift is di...

Page 19: ... casing Insert the two screws to fix the vice to the pole plate Figure 4 1 1 Figure 4 Vice fixing 5 2 Power supply Connect the cable to the actuator as shown in Figure 5 Figure 5 Actuator connection Connect the electric cable to the power grid using the plug according to the regulations in force in the Country of use The socket must be grounded Refer to the attached manual of the electric actuator...

Page 20: ...ages or damages that could compromise the proper functioning and the performance of the machine Make sure There are no signs of obvious breakage or damage of the mechanical structures The electrical wiring and plug protections are in perfect condition The power plug is properly inserted in the socket The connection to the electrical system is suitable for power and amperage in order to power the a...

Page 21: ...n Cleaning and Maintenance Before removing the machine from its housing remove all moving parts by proceeding to the opposite of what is described in the Installation chapter For the lifting modes and the relative specific safety precautions refer to the Transport Handling and Storage chapter 6 3 Scrapping The dismantling operations of the machine must be carried out in total safety by qualified p...

Page 22: ...EN Operating manual No 057 2 6 0015 R0 Version 2021 P 22 7 Operation section Figure 6 Operation of the lift 1 Figure 7 Detail of the adjustable handbar lock 1 2 3 4 ...

Page 23: ...mly locked in the front vice Always check during lifting that the load does not slope and unbalance During the ascent descent phase the operator is required to distance from the lift according to the length allowed by the control panel cable 5 Start lifting by holding the arrow upwards on the control panel Figure 6 3 6 Once the desired height is reached release the button The lift stops automatica...

Page 24: ...he steering wheel lock 4 Open the vice and remove the bicycle 5 When you remove the bicycle place it in a horizontal position to avoid damage NOTE The button panel is equipped with two buttons with maintained action that allow the ascent and descent Once the controls are released the lift stops instantly The button panel is equipped with a safety system that stops the operation of one of the two b...

Page 25: ... 2 Cleaning 8 2 1 Initial cleaning The machine does not require particular initial cleaning but it is a good practice to clean the transit areas of the bicycles by removing the grease and dust to prevent slipping during loading Wear water repellent gloves Perform the cleaning operations wearing anti cut gloves resistant to the substances used follow the safety data sheet WARNING Make sure there ar...

Page 26: ... traces of oil or grease 8 2 3 Cleaning the work areas Keep the work area clear of any material that may hinder the operations of the employees Keep the surrounding areas clean in particular from oil grease etc that can make the floor slippery Use suitable vacuum cleaners and proper equipment 8 3 Actuator dismantling In case of need to disassemble the actuator for checking operations or component ...

Page 27: ...Operating manual No 057 2 6 0015 R0 Version 2021 P 27 EN Figure 9 Actuator dismantling 1 5 2 3 4 ...

Page 28: ...s section to which the remedy refers Bike Lift Europe s r l will solve all the problems that cannot be eliminated by means of the annexed instructions PROBLEM PROBABLE CAUSE SOLUTION The lift does not move The weight of the load is greater than the rated capacity of the lift Consult the technical data sheet or plate and if necessary reduce the load No voltage Check the mains connection plug Improp...

Page 29: ...Operating manual No 057 2 6 0015 R0 Version 2021 P 29 EN 9 Accessories ...

Page 30: ...EN Operating manual No 057 2 6 0015 R0 Version 2021 P 30 SPARE PARTS TECHNICAL DRAWINGS ...

Page 31: ...Operating manual No 057 2 6 0015 R0 Version 2021 P 31 EN ELECTRIC ACTUATOR MANUAL ...

Page 32: ... 1 LINEAR ACTUATOR Operating Manual Version S N Date Version 1 2019 09 27 VER 1 0 ...

Page 33: ... 2 Catalogue 1 Overview 3 2 Product Type 4 3 Product Specification Table 5 4 Dimensional Drawing 6 5 Use Installation Instructions 7 6 Notice for usage 8 ...

Page 34: ... Rating Voltage 24 V DC Max Load 500N Max Speed 30mm s Stroke 813mm Protection Class IP43 DS M05 has a low noise level large load capacity Because of its compact design it has a more convenient installation It is thus the most widely used ...

Page 35: ... 4 2 Product Type DS M 05 Product Code Product Series Company Code ...

Page 36: ...o load Speed mm s 30 0 5 3 2 Rated Load Speed mm s 22 0 5 Stroke and Installation Size 4 1 Stroke mm 813 4 2 Stroke Tolerance mm 2 4 3 Min Install Dimension mm 988 4 4 Min Install Dimension Tolerance mm 2 Other Specification 5 1 Noise dB 60 dB Test distance 30 cm 5 2 Ambient Temperature 15 45 5 3 Working Life times 15000 5 4 Duty Cycle 10 2 min on 18 min off 5 5 Dielectric Strength V min AC500V 1M...

Page 37: ... 6 4 Dimensional Drawing ...

Page 38: ... 7 5 Use Installation Instructions A Circlip B Install the shackles C Axis pin D Riser head E U shackles ...

Page 39: ...6 5 When the linear actuator is used the load capacity cannot be over the max capacity as mentioned 6 6 When the linear actuator is used current and loss would be greater if the load capacity is higher Therefore the temperature would be rising faster for the motor 6 7 When using do not check if encountered unusual circumstances require a professional maintenance and inspection ...

Page 40: ...NOTES ...

Page 41: ...NOTES ...

Page 42: ...Bike Lift EUROPE s r l via Don Milani 40 42 43012 Sanguinaro di Fontanellato PARMA Italy Website www bikelifteurope it E mail info bikelifteurope it ...

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