ENGLISH
INSTALLATION MANUAL
2) FOREWORD
Actuator for motorizing industrial sectional doors.
Its compact design and mounting versatility mean the drive can be applied in
different ways.
3) TECHNICAL SPECIFICATIONS
Power supply
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
400V ±10%, 50/60Hz (*)
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
230V ±10%, 50/60Hz (*)
Max. power input
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
980W
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
750W
Limit switches
Electronic ENCODER model //Output shaft MAX. 18 rpm
Operating
temperature range
-10°C / +50°C
Max. door size
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
45 mq
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
25 mq
PEgASO B CJA 6 20 L01
20 mq
2
Max. torque
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
100 Nm
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
70 Nm
PEgASO B CJA 6 20 L01
50 Nm
Max. Output speed
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
24min
-1
PEgASO B CJA 6 20 L01
31min
-1
Lubrication
oil
Type of use
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
intensive
(S3-60%)
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
semi-intensive
(S3-30%)
Protection rating
IP 54
Noise level
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
<70dB
Manoeuvre no.
PEgASO B CJA 6 45 W01
PEgASO B CJA 6 45 W02
60%
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 25 L02
PEgASO B CJA 6 20 L01
30%
Operator weight
PEgASO B CJA 6 45 W01
12.2 kg
PEgASO B CJA 6 45 W02
11.0 kg
PEgASO B CJA 6 25 L01
PEgASO B CJA 6 20 L01
12.4 kg
PEgASO B CJA 6 25 L02
11.2 kg
Dimensions
SEE FIG. G
(*) Special supply voltages to order.
4) TUBE ARRANGEMENT FIG. A
5) INSTALLING THE OPERATOR FIG. B
6) ACCESSORIES COMBINATIONS FIG. C
7) PEG CB UP MONO / PEG CB UP TRI FIG. C2
8) CONTROLS DIRECTION FIG. D
9) MANUAL RELEASE (See USER GUIDE -FIG.1-).
10) PEG CB ENC BOARD FIG. E ENCODER management board.
11)CONNECTION WITH UNIVERSAL HANDHELD PROGRAMMER FIG. F
Refer to specific manual.
12) WIRING FIG. H
13) ALARMS / PROGRAMMING - FLASHING FIG. J
14) LIMIT SWITCH ADJUSTMENT USING PUSHBUTTON UNIT AND ADJUSTING
THE LIMIT SWITCHES using PEG CB ENC FIG. K
WARNING! Important safety instructions. Carefully read and comply with all the war-
nings and instructions that come with the product as incorrect installation can cause
injury to people and animals and damage to property. The warnings and instructions
give important information regarding safety, installation, use and maintenance. Keep
hold of instructions so that you can attach them to the technical file and keep them
handy for future reference.
GENERAL SAFETY
This product has been designed and built solely for the purpose indicated herein. Uses
other than those indicated herein might cause damage to the product and create a hazard.
- The units making up the machine and its installation must meet the requirements of the
following European Directives, where applicable: 2004/108/EC, 2006/95/EC, 2006/42/EC,
89/106/EC, 99/05/EC and later amendments. For all countries outside the EEC, it is advisable
to comply with the standards mentioned, in addition to any national standards in force, to
achieve a good level of safety.
- The Manufacturer of this product (hereinafter referred to as the “Firm”) disclaims all responsi-
bility resulting from improper use or any use other than that for which the product has been
designed, as indicated herein, as well as for failure to apply good Practice in the construction
of entry systems (doors, gates, etc.) and for deformation that could occur during use.
- Installation must be carried out by qualified personnel (professional installer, according to
EN 12635), in compliance with good Practice and current code.
- Before commencing installation, check the product for damage.
- Before installing the product, make all structural changes required to produce safety gaps
and to provide protection from or isolate all crushing, shearing and dragging hazard areas
and danger zones in general. Check that the existing structure meets the necessary strength
and stability requirements.
- The Firm is not responsible for failure to apply good Practice in the construction and
maintenance of the doors, gates, etc. to be motorized, or for deformation that might occur
during use.
- Make sure the stated temperature range is compatible with the site in which the automated
system is due to be installed.
- Do not install this product in an explosive atmosphere: the presence of flammable fumes
or gas constitutes a serious safety hazard.
- Disconnect the electricity supply before performing any work on the system. Also disconnect
buffer batteries, if any are connected.
- Before connecting the power supply, make sure the product’s ratings match the mains ratings
and that a suitable residual current circuit breaker and overcurrent protection device have
been installed upline from the electrical system. Have the automated system’s mains power
supply fitted with a switch or omnipolar thermal-magnetic circuit breaker with a contact
separation that meets code requirements.
- Make sure that upline from the mains power supply there is a residual current circuit breaker
that trips at no more than 0.03A as well as any other equipment required by code.
- Make sure the earth system has been installed correctly: earth all the metal parts belonging
to the entry system (doors, gates, etc.) and all parts of the system featuring an earth terminal.
- Installation must be carried out using safety devices and controls that meet standards EN
12978 and EN 12453.
- Impact forces can be reduced by using deformable edges.
- In the event impact forces exceed the values laid down by the relevant standards, apply
electro-sensitive or pressure-sensitive devices.
- Apply all safety devices (photocells, safety edges, etc.) required to keep the area free of
impact, crushing, dragging and shearing hazards. Bear in mind the standards and directives
in force, good Practice criteria, intended use, the installation environment, the operating
logic of the system and forces generated by the automated system.
- Apply all signs required by current code to identify hazardous areas (residual risks). All
installations must be visibly identified in compliance with the provisions of standard EN
13241-1.
- This product cannot be installed on leaves incorporating doors (unless the motor can be
activated only when the door is closed).
- If the automated system is installed at a height of less than 2.5 m or is accessible, the electrical
and mechanical parts must be suitably protected.
- Install any fixed controls in a position where they will not cause a hazard, away from moving
parts. More specifically, hold-to-run controls must be positioned within direct sight of the
part being controlled and, unless they are key operated, must be installed at a height of at
least 1.5 m and in a place where they cannot be reached by the public.
- Apply at least one warning light (flashing light) in a visible position, and also attach a Warning
sign to the structure.
- Attach a label near the operating device, in a permanent fashion, with information on how
to operate the automated system’s manual release.
- Make sure that, during operation, mechanical risks are avoided or relevant protective
measures taken and, more specifically, that nothing can be banged, crushed, caught or cut
between the part being operated and surrounding parts.
- Once installation is complete, make sure the motor automation settings are correct and
that the safety and release systems are working properly.
- Only use original spare parts for any maintenance or repair work. The Firm disclaims all
responsibility for the correct operation and safety of the automated system if parts from
other manufacturers are used.
- Do not make any modifications to the automated system’s components unless explicitly
authorized by the Firm.
- Instruct the system’s user on what residual risks may be encountered, on the control systems
that have been applied and on how to open the system manually in an emergency. give
the user guide to the end user.
- Dispose of packaging materials (plastic, cardboard, polystyrene, etc.) in accordance with the
provisions of the laws in force. Keep nylon bags and polystyrene out of reach of children.
WIRING
WARNING! For connection to the mains power supply, use: a multicore cable with a cross-
sectional area of at least 5x1.5mm
2
or 4x1.5mm
2
when dealing with three-phase power
supplies or 3x1.5mm
2
for single-phase supplies (by way of example, type H05 VV-F cable
can be used with a cross-sectional area of 4x1.5mm
2
). To connect auxiliary equipment, use
wires with a cross-sectional area of at least 0.5 mm
2
.
- Only use pushbuttons with a capacity of 10A-250V or more.
- Wires must be secured with additional fastening near the terminals (for example, using
cable clamps) in order to keep live parts well separated from safety extra low voltage parts.
- During installation, the power cable must be stripped to allow the earth wire to be connected
to the relevant terminal, while leaving the live wires as short as possible. The earth wire
must be the last to be pulled taut in the event the cable’s fastening device comes loose.
WARNING! safety extra low voltage wires must be kept physically separate from low voltage
wires.
Only qualified personnel (professional installer) should be allowed to access live parts.
CHECKING THE AUTOMATED SYSTEM AND MAINTENANCE
Before the automated system is finally put into operation, and during maintenance work,
perform the following checks meticulously:
- Make sure all components are fastened securely.
- Check starting and stopping operations in the case of manual control.
- Check the logic for normal or personalized operation.
- For sliding gates only: check that the rack and pinion mesh correctly with 2 mm of play;
keep the track the gate slides on clean and free of debris at all times.
- Check that all safety devices (photocells, safety edges, etc.) are working properly and that
the anti-crush safety device is set correctly, making sure that the force of impact measured at
the points provided for by standard EN 12445 is lower than the value laid down by standard
EN 12453.
- Impact forces can be reduced by using deformable edges.
- Make sure that the emergency operation works, where this feature is provided.
- Check opening and closing operations with the control devices applied.
- Check that electrical connections and cabling are intact, making extra sure that insulating
sheaths and cable glands are undamaged.
- While performing maintenance, clean the photocells’ optics.
- When the automated system is out of service for any length of time, activate the emergency
release (see “EMERgENCY OPERATION” section) so that the operated part is made idle, thus
allowing the gate to be opened and closed manually.
- If the power cord is damaged, it must be replaced by the manufacturer or their technical
assistance department or other such qualified person to avoid any risk .
- If “D” type devices are installed (as defined by EN12453), connect in unverified mode, foresee
mandatory maintenance at least every six months
SCRAPPING
Materials must be disposed of in accordance with the regulations in force. There are no
particular hazards or risks involved in scrapping the automated system. For the purpose of
recycling, it is best to separate dismantled parts into like materials (electrical parts - copper
- aluminium - plastic - etc.).
INSTALLER WARNINGS
DISMANTLING
If the automated system is being dismantled in order to be reassembled at another site,
you are required to:
- Cut off the power and disconnect the whole electrical system.
- Remove the actuator from the base it is mounted on.
- Remove all the installation’s components.
- See to the replacement of any components that cannot be removed or happen to be
damaged.
Anything that is not explicitly provided for in the installation manual is not allowed. The
operator’s proper operation can only be guaranteed if the information given is complied
with. The Firm shall not be answerable for damage caused by failure to comply with the
instructions featured herein.
While we will not alter the product’s essential features, the Firm reserves the right, at any time,
to make those changes deemed opportune to improve the product from a technical, design
or commercial point of view, and will not be required to update this publication accordingly.
PEgASO -
9
D811868 00100_02
