IGEA LB - Ver. 01
-
11
D811434_01
INSTALLATION MANUAL
ENGLISH
Thank you for buying this product. Our company is sure that you will be
more than satisfied with the product’s performance.
Carefully read the “
WARNINGS
” pamphlet and the “
INSTRUCTION
BOOKLET
” which are supplied together with this product, since they
provide important information regarding the safety, installation, use and
maintenance of the product. This product complies with recognised technical
standards and safety regulations. We declare that this product is in
conformity with the following European Directives: 73/23/ EEC, 89/336/
EEC, 98/37/EEC and subsequent amendments.
1) GENERAL SAFETY
WARNING! An incorrect installation or improper use of the product
can cause damage to persons, animals or things.
•
The “
Warnings
” leaflet and “
Instruction booklet
” supplied with this
product should be read carefully as they provide important information
about safety, installation, use and maintenance.
•
Scrap packing materials (plastic, cardboard, polystyrene etc) according
to the provisions set out by current standards. Keep nylon or polystyrene
bags out of children’s reach.
•
Keep the instructions together with the technical brochure for future
reference. This product was exclusively designed and manufactured for
the use specified in the present documentation. Any other use not
specified in this documentation could damage the product and be
dangerous.
•
The Company declines all responsibility for any consequences resulting
from improper use of the product, or use which is different from that
expected and specified in the present documentation.
•
Do not install the product in explosive atmosphere.
•
The construction components of this product must comply with the
following European Directives: 89/336/CEE, 73/23/EEC, 98/37/EEC
and subsequent amendments. As for all non-EEC countries, the above-
mentioned standards as well as the current national standards should
be respected in order to achieve a good safety level.
•
The Company declines all responsibility for any consequences resulting
from failure to observe Good Technical Practice when constructing
closing structures (door, gates etc.), as well as from any deformation
which might occur during use.
•
The installation must comply with the provisions set out by the following
European Directives: 89/336/CEE, 73/23/EEC, 98/37/EEC and
subsequent amendments.
•
Disconnect the electrical power supply before carrying out any work on
the installation. Also disconnect any buffer batteries, if fitted.
•
Fit an omnipolar or magnetothermal switch on the mains power supply,
having a contact opening distance equal to or greater than 3mm.
•
Check that a differential switch with a 0.03A threshold is fitted just before
the power supply mains.
•
Check that earthing is carried out correctly: connect all metal parts for
closure (doors, gates etc.) and all system components provided with an
earth terminal.
•
Fit all the safety devices (photocells, electric edges etc.) which are
needed to protect the area from any danger caused by squashing,
conveying and shearing, according to and in compliance with the
applicable directives and technical standards.
•
Position at least one luminous signal indication device (blinker) where
it can be easily seen, and fix a Warning sign to the structure.
•
The Company declines all responsibility with respect to the automation
safety and correct operation when other manufacturers’ components
are used.
•
Only use original parts for any maintenance or repair operation.
•
Do not modify the automation components, unless explicitly authorised
by the company.
•
Instruct the product user about the control systems provided and the
manual opening operation in case of emergency.
•
Do not allow persons or children to remain in the automation operation area.
•
Keep radio control or other control devices out of children’s reach, in
order to avoid unintentional automation activation.
•
The user must avoid any attempt to carry out work or repair on the
automation system, and always request the assistance of qualified
personnel.
•
Anything which is not expressly provided for in the present instructions,
is not allowed.
2) GENERAL OUTLINE
The
IGEA LB
operator is suitable for motorising folding doors with a
maximum of two panels for each controller (fig.1). Two controllers are
needed for two pairs of panels. The non-reversible electro-mechanical
gearmotor maintains the stop during closing and opening.
WARNING!
The installation, the maintenance and the repair should be
done by responsible and qualified persons with an updated knowledge of
the current safety standards. It’s strictly forbidden to service the automation
when the power is on.
ATTENTION!
The
IGEA LB
model controller is not equipped with mechanical
torque adjustment. It is compulsory to use a control panel of the same
manufacturer, in compliance with the basic safety requirements of directives
73/23/CEE, 89/336/CEE, 89/37/CEE equipped with appropriate electric
adjusment of the torque.
3) TECHNICAL SPECIFICATIONS
Voltage: .................................................................. 230V
±
10% 50Hz (*)
Motor: .................................................................... Single-phase 1400min
-1
Power: ................................................................................................300W
Absorption: ........................................................ 1.7A (230V); 3,4A (110V)
Capacitor: ..................................... 10
µ
F 450V (230V); 40
µ
F 250V (110V)
Insulation class: ........................................................................................ F
Thermal protection: .................................................... 130
°
C self-resetting
Lubrication: ................................................................... Permanent grease
Reduction ratio: ................................................................................. 1/812
Output revs.: .......................................................................... 1.7 min
-1
max
Opening time 90
°
: ................................................................................. 15s
Torque provided: ............................................................ 320Nm (~32kgm)
Max. leaf weight and length: ........... 2000N (~200kg) for 2.5m leaf length
2500N (~250kg) for 2m leaf length
Impact reaction: ................................... Electric clutch (with control panel)
Drive: .......................................................................................... Lever arm
Stopping: ...................................................... Built-in electric limit-switches
Manual manoeuvre: ........................ Release knob with personalised key.
Number of manoeuvres: ................................................................ 100/24h
Working temperature: ....................................................... -15 C
°
÷
+60 C
°
Protection: ......................................................................................... IP 44
Controller weight: ................................................................. 160N (~16kg)
Dimensions: .................................................................................. See fig.3
* Special supply voltages on request.
In case the motor tours in the opposite side, you should invert the running
buckle “M” of the operator. Refer to the relevant instruction manual for
connection of the control panel.
4) INSTALLATION OF AUTOMATION
Preliminary checks. Check that the leaves move manually for the whole of
their stroke. If a new gate is not being installed, check whether its
components are worn. Repair or replace any worn or damaged parts.
Automation reliability and safety are directly influenced by the condition of
the gate’s structure.
5) POSITIONING
The expected standard position for fixing the
IGEA LB
controller is
illustrated in fig.1. The controller has to be fixed to the upper part of the
panel hinged to the wall. However, if the overall dimensions do not allow this,
it can be positioned on the panel which is not hinged to the wall (fig.4).
The direction of fitting can be changed by rotating the actuator as shown in
fig. 2 and using the required shaft output.
6) SUPPORT PLATE FIXING
(fig.5)
The controller is supplied with a fixing bracket and telescopic arm. Having
identified the panel reinforcing point, weld or fix the anchoring bracket with
screws, respecting the dimensions in fig.5. Fix the gearmotor to the plate
with the 4 screws, in a right or left-handed position (fig.2).
7) TELESCOPIC ARM FIXING
With the door in the opening position (fig.6):
-
insert the arm plate through the gearmotor output shaft and lock it using
the grub screw provided.
-
Release the controller by operating the release lever in order to allow the
arm to move easily (see paragraph “EMERGENCY MANOEUVRE”).
-
Fit the “S” bracket to the “BG” guide arm by means of the “P” pin
and split pin.
-
Insert the “BG” guide arm through the “BM” motor arm, respecting the
measurement in fig.6.
-
Bring the “S” pivot bracket of the telescopic arm to its fixing position,
create an anchoring shim for the “S” bracket so that the telescopic arm
becomes level (fig.6).
-
The “BM” motor arm must protrude from the “BG” guide arm by the value
shown in fig.6.
-
In case of narrow panels, the telescopic arm may need to be shortened.
-
Check the door movement by hand.
-
With the door closed, check that the “BM” motor arm is inserted far
enough into the “BG” guide arm (at least 70mm).
-
Repeat the same operations to install the other controller.
