BFI Automation CFC 4000L Original Operating Instructions Download Page 49 | Manualshive

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Care and Maintenance

7-1

7

Care and Maintenance

The compact flame controller is maintenance-free.

For cleaning, use a moist cloth to wipe the housing from
the outside only.

When storing the compact flame controller, make sure the
fiber optic connector socket cover with suitable cap!

Maintenance for SIL applications according to SIL-Safety
Handbook SIL-HB_CFCx000.

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Summary of Contents for CFC 4000L

Page 1: ...act Flame Controller Type CFC 4000L Document No BA CFC4000L EN Rev Software settings see Document No HB CFC Com1 EN BFI Automation Mindermann GmbH Eggerscheidter Strasse 57 D 40883 Ratingen Germany Te...

Page 2: ......

Page 3: ...German Workplace Safety Ordinance BetrSichV 2 6 2 5 4 Safety test prior to initial operation 2 6 3 Technical data 3 1 3 1 General characteristic features 3 1 3 2 Electrical system Optical and Mechani...

Page 4: ...frequency filter 5 2 5 3 2 Safety switch OFF time of the safety channel 5 3 5 4 Operation of converter 6012 5 4 5 4 1 Image of a BUS system 5 5 6 Operation of the Compact Flame Controller 6 1 6 1 Test...

Page 5: ...and downtimes and increase the reliability and life of the device All illustrations and drawings in these operating instruc tions are shown for illustration purposes and are not au thoritative detail...

Page 6: ...in death or severe injury Follow the instructions that accompany this warning to prevent the potential risk of death and severe personal in jury This warning level indicates an potentially hazardous...

Page 7: ...losure and reproduction of documentation in whole or in part as well as the exploitation and communi cation of its content shall not be permitted unless ex pressly stated otherwise Offenders are liabl...

Page 8: ...The recognised technical rules for safe and professional working also have to be observed in addition to the oper ating instructions and the regulations on accident preven tion applicable to the coun...

Page 9: ...ly check that staff are safety conscious and aware of hazards and are observing the operating in structions Before starting work staff who are assigned to work with on the device have to have read and...

Page 10: ...sories approved by us may be used This also applies to the components of other manufacturers that have been used The installation or use of non approved spare and acces sory parts and any unauthorized...

Page 11: ...formity is the result of an examina tion by BFI Automation in accordance with the European regulations Any modification to the system not approved by us will in validate this declaration Description o...

Page 12: ...8 1 9 Address of the manufacturer BFI Automation Mindermann GmbH Eggerscheidter Strasse 57 D 40883 Ratingen Germany Tel 49 2102 9682 0 Fax 49 2102 9682 42 E mail info bfi automation de Internet www b...

Page 13: ...es The CFC 4000L may only be operated with fibre optic cables that were supplied by BFI Automation Danger when improperly used The device may cause hazards if it is not used as in tended and or for an...

Page 14: ...erson Persons who are under the influence of drugs alcohol or medication that affects reactivity shall not be permitted to carry out work on the device Connection set up maintenance and repair work ma...

Page 15: ...place worn or defective parts Use suitable maintenance tools only After repair work refit all safety devices and carry out electrical and mechanical checks Check the operating instructions for details...

Page 16: ...s been fitted with warning and danger signs for the protection of operating staff These signs have to be observed Damaged or illegible signs have to be re placed immediately 2 4 2 Safety devices on th...

Page 17: ...ding information on the replacement of parts assemblies have to be observed These tasks may only be carried out by authorised specialist staff Operating staff have to be informed before mainte nance o...

Page 18: ...ce BetrSichV In case of the coupling or installation of devices from vari ous manufacturers or suppliers the operating company has to carry out a precise test prior to start up in keeping with the Ger...

Page 19: ...range Type IR VIS IR For monitoring oil coal and mixed fuel burners Type IR2 For monitoring gas and oil fired burn ers in the IR range Two channel flame monitoring system Sensitivity adjustable separ...

Page 20: ...h protection class III SELV Range of operating tem perature 20 C to 70 C 4 F to 158 F Current output 0 4 to 20 mA Ra 250 Ohm Current window variable by soft ware Fault output 24 V DC short circuit pro...

Page 21: ...dimension Standard housing Ex proof housing for 1 device for 2 or 3 devices without connector and mounting brackets 122 x 120 x 80 mm 232 x 232 x 166 5 mm 276 x 276 x 218 mm Type of protection Standa...

Page 22: ...Technical data 3 4 3 3 Weight 2 0 L 2 0 LEX 2 0 LEX2 3 1 5 kg 7 0 kg 13 0 kg 3 4 Dimensions 2 0 L 2 0 LEX 2 0 LEX2 3 L 125 mm L 356 mm L 400 mm W 160 mm W 232 mm W 276 mm H 90 mm H 165 mm H 218 mm...

Page 23: ...filter 13 Monitor relay 4 DC voltage part 14 Relay contact with fuse F3 5 Frequency part 15 Data input RS232 6 Modulation part J1 3 Monitor channel switch off time 7 Monitor channel J4 Frequency tap s...

Page 24: ...Technical data 3 6...

Page 25: ...ion BA CFC 4000L EN Harting cable terminal box kit not with ex proof hous ing 4 2 Accessories optional Power supply unit 230 115 V AC 1 ball flange with 2 flange disk 1 3 way ball valve 1 heating insu...

Page 26: ...in sufficient time before the expiry of any periods of preclusion and or limitation relating to the compensa tion claims against third parties 4 3 Packaging The compact flame controller is shipped in...

Page 27: ...Transport Installation and Connection 4 3 4 6 Space requirement See following illustration Standard housing...

Page 28: ...Transport Installation and Connection 4 4 13 12 232 262 304 195 5 232 Ex proof housing for 1 OE Converter For applications in Ex area Zone 1...

Page 29: ...ple 8 Swivel mount In order to ensure perfect flame monitoring the correct and low vibration position of the sighting tube relative to the flame is a significant pre requisite For selective burner mon...

Page 30: ...recommended At a diameter of 1 the sighting tube should not be any longer than 50 cm When do the diameter to 2 Transport Installation and Connection For adjustment use the optical adjustment aid avail...

Page 31: ...Part No B 512 1 must be employed At pressur ised firing installations an additional 3 port shut off de vice optional Part No B 520 should be installed for the sake of safety This prevents an escape of...

Page 32: ...d approved specialist staff Compact flame controllers with variable sensitivity set tings are set to the highest value at the manufacturer s works Compact flame controllers with variable frequency fil...

Page 33: ...d approved specialist staff All alignments and settings must be carried out when new spare parts have been fitted the compact flame controller has been moved or the flame image has been changed e g du...

Page 34: ...sure that the available supply voltage complies with the voltage indicated on the type plate Prior to connection check the device and the connecting cables for visible damage For the contact assignmen...

Page 35: ...d compact flame controller Internal External Con tact Conduc tor colour Function Burner control mA display Power supply 1 wh Flame relay lead x 2 br Flame relay Flame ON x 3 pk Flame relay Flame OFF x...

Page 36: ...n colour BFI Special cable KW6 1 Flame relay Root white 2 Flame relay Flame ON brown 3 Data input write pink 4 Power supply 24 V DC green 5 Power supply 0V GND yellow 6 Current output 0 4 20 mA gray 7...

Page 37: ...r may remain bare All contact chambers in the contact insert have to be fit ted with crimp contacts For this purpose use a suitable crimp tool BFI part No 8980 4801 00 On the flame scanner side the ex...

Page 38: ...ith screwed cap I On the second stage the PUR sheath must be tightend with screwed cap II The inner screening shall be cut of on the scanner side and connected to ground at the flame controler No Item...

Page 39: ...ge Store in a dry place Maximum relative humidity 60 Ensure that the packages are not stored outdoors In addition It has to be assured that the floor in the storage area will remain dry throughout the...

Page 40: ...Transport Installation and Connection 4 16...

Page 41: ...4 to 20 mA is available for visualisation or remote di play The safety switch OFF time that depends on the fuels to be monitored is set at the manufacturer s works to 1 se ond Longer switch OFF times...

Page 42: ...The frequency filter The CFC 4000L has a four step frequency filter in the sig nal input The evaluation of the flame signal by the soft ware takes place only downstream of the frequency filter Part of...

Page 43: ...d 3 seconds Jumper 3 bridged 5 seconds If a switch OFF time of 2 seconds is required the jumper must be inserted in position 2 3 seconds and the switch OFF time of the evaluation channel set by softwa...

Page 44: ...t of the CFC The main flame frequency is evaluated by a special algo rithm and will be transmitted as a serial RS 232 signal to the converter box 6012 By using the USB connector on the front plate all...

Page 45: ...Description 5 5 5 4 1 Image of a BUS system...

Page 46: ...Description 5 6...

Page 47: ...controller depends on the burner configuration as well as on the air flow and the spectral characteristic wave length 6 1 Test of the Compact Flame Controller In order to ensure correct operation the...

Page 48: ...Operation of the Compact Flame Controller 6 2...

Page 49: ...maintenance free For cleaning use a moist cloth to wipe the housing from the outside only When storing the compact flame controller make sure the fiber optic connector socket cover with suitable cap M...

Page 50: ...Care and Maintenance 7 2...

Page 51: ...fault Check fault memory Possibly remove plug for 5 sec onds then start the burner again Replace compact flame control ler Flame signal soft ware above the starting thresholds Yellow LED ON Green LED...

Page 52: ...Failures 8 2...

Page 53: ...CFC 4000 IR2 S 522 6L Compact flame controller for Ex housing Zone 1 GUB02 Typ Order No OE Converter CFC 4000 UV LEX S 522 3LEXG OE Converter CFC 4000 UV1 LEX S 522 0LEXG OE Converter CFC 4000 IR LEX...

Page 54: ...ntroller for Ex housing Zone 1 GUB03 Typ Order No 3 x OE Converter CFC 4000 UV LEX S 522 3LEXG3 3 x OE Converter CFC 4000 UV1 LEX S 522 0LEXG3 3 x OE Converter CFC 4000 IR LEX S 522 4LEXG3 3 x OE Conv...

Page 55: ...e without software 3 m 6040 4810 13 Additional accessories Typ Order No Converter 6012 G 677 Converter 6012 integrated in a wall mounting housing IP66 G 677 1 Special cable KW6 yard ware 6060 0680 00...

Page 56: ...Accessories 10 2 BFI Automation 2016...

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