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Concrete

 

Block

 

Clamp

 

 

BETONBLOCK®

  ‐  

3

 

GEBRUIKSAANWIJZING

 

Preface

 

 

These

 

operating

 

instructions

 

are

 

meant

 

for

 

the

 

Concrete

 

Block

 

Clamp,

 

constructed

 

and

 

delivered

 

by

 

the

 

Dutch

 

firm

 

BETONBLOCK®,

 

based

 

in

 

Stompetoren.

 

Because

 

this

 

Concrete

 

Block

 

Clamp

 

needs

 

to

 

comply

 

with

 

the

 

(Dutch)

 

directive

 

“Machinerichtlijn

 

2006/42/EG”,

 

BETONBLOCK®

 

has

 

formulated

 

an

 

EU

 

Agreement

 

Declaration.

 

 

In

 

these

 

operation

 

instructions

 

you

 

will

 

find

 

every

 

kind

 

of

 

information

 

you

 

need

 

to

 

be

 

able

 

to

 

work

 

safely

 

and

 

correctly

 

with

 

the

 

Concrete

 

Block

 

Clamp.

 

Utilising

 

this

 

Concrete

 

Block

 

Clamp

 

involves

 

risks;

 

impropriate

 

use

 

could

 

be

 

highly

 

dangerous,

 

to

 

you

 

or

 

to

 

bystanders.

 

Before

 

working

 

with

 

the

 

Concrete

 

Block

 

Clamp,

 

please

 

read

 

meticulously

 

this

 

Manual.

 

In

 

particular

 

the

 

Safety

 

Instructions

 

are

 

important:

 

they

 

are

 

for

 

your

 

own

 

and

 

other’s

 

safety.

 

 

Should

 

the

 

Concrete

 

Block

 

Clamp

 

be

 

altered

 

or

 

adapted,

 

the

 

regulations

 

and/or

 

requirements

 

of

 

the

 

appropriate

 

directive

 

always

 

need

 

to

 

be

 

applied.

  

Alterations

 

or

 

adaptations

 

to

 

the

 

Concrete

 

Block

 

Clamp

 

are

 

at

 

the

 

risk

 

of

 

the

 

one

 

handling

 

these.

 

 

Reader

 

 

Warnings

 

and

 

instructions

 

are

 

included

 

in

 

these

 

Directions

 

for

 

the

 

sake

 

of

 

working

 

safely

 

with

 

the

 

Concrete

 

Block

 

Clamp.

 

The

 

Instructions

 

include

 

one

 

of

 

the

 

following

 

pictographs.

 

Please

 

read

 

these

 

instructions

 

with

 

care:

  

 

 

 

Attention!

 

A

 

comment

 

with

 

additional

 

information;

 

may

 

point

 

out

 

particular

 

attention

 

or

 

regulations,

 

for

 

the

 

sake

 

of

 

safety

 

 

 

 

 

 

Danger!

 

This

 

comment

 

points

 

out

 

any

 

risks

 

of

 

working

 

with

 

the

 

Concrete

 

Block

 

Clamp

 

 

 

Rights

 

of

 

ownership

 

 

All

 

rights

 

are

 

specifically

 

reserved.

 

Multiplication,

 

adaptation

 

and/or

 

translation

 

without

 

BETONBLOCK®’s

 

prior

 

permission

 

in

 

writing

 

is

 

prohibited,

 

except

 

as

 

is

 

permitted

 

by

 

copyright.

 

 

 

Summary of Contents for CL60

Page 1: ...P Producer BETONBLOCK Legobeton BV Noordervaart 52A NL 1841HA Stompetoren The Netherlands info betonblock com com www betonblock Tel 0031 72 5039340 Dutch Publication Number GA_2886_V2_11 9 2015_Betonblokkenklem ORIGINAL OPERATION INSTRUCTIONS ...

Page 2: ...LOCK CLAMP Details of your Concrete Block Clamp YOUR CONCRETE BLOCK CLAMP Type CL60 CL80 Serial number Weight 175 195 kilograms max Owner Date of introduction Concrete Block Clamp incl lifting beam attachment meant for Forklift truck or crane crane without lifting beam ...

Page 3: ...Instructions are important they are for your own and other s safety Should the Concrete Block Clamp be altered or adapted the regulations and or requirements of the appropriate directive always need to be applied Alterations or adaptations to the Concrete Block Clamp are at the risk of the one handling these Reader Warnings and instructions are included in these Directions for the sake of working ...

Page 4: ...HNICAL DETAILS 6 2 DIRECTIONS FOR USE 6 3 SAFETY 6 GENERAL 7 NOISE 7 SAFETY WARNINGS 7 EXPLANATION PICTOGRAPHS 9 TYPE PLATE 10 4 OPERATION 11 OPERATION 11 WORKING ORDER OPERATION ORDER 11 LINKING UP 12 IN OPERATION 13 DETACHING 14 TRANSPORT ON TRAILER 14 5 MAINTENANCE 14 GENERAL 14 CLEANING STORAGE 15 LUBRICATION 15 DISMANTLEMENT 15 6 APPENDIX 16 EU DECLARATION OF AGREEMENT 16 ...

Page 5: ...a pin bearing ring connection as well as with a hook chain connection see Figures 1 2 below Figure 1 Hoisting device with pin bush Figure 2 Hoisting with hook chain The Concrete Block Clamp consists of two hinging cross arms connected like a harmonica figure 3 On the contact grips in between the clamping ends there is a rubber surface relief to prevent damaging of the concrete With the aid of a me...

Page 6: ...tilise the Concrete Block Clamp for other purposes Any other use than outlined by BETONBLOCK could cause danger to the user or bystanders This is why any other use without the express permission by BETONBLOCK is prohibited Should someone utilise the Concrete Block Clamp for any other application the EU Declaration of Agreement formulated by BETONBLOCK will be nullified and the Concrete Block Clamp...

Page 7: ... minimum The Concrete Block Clamp is only allowed to be operated by competent persons The engine drivers need to be sufficiently informed about possible dangers and they need to have read the operating instructions NOISE Please notice that the noise level of the linked machinery never exceeds 80 dB A causing workers to possibly wear hearing protection SAFETY WARNINGS Never put your hands in shifti...

Page 8: ...lock Clamp has a maximum weight lift of 3 750 kg It may be that the fork lift truck to which the clamp has been mounted has its own defining capacities The Concrete Block Clamp has been tested and approved by an independent authority This testing needs to be repeated annually While operating the Concrete Block Clamp the operator needs to remain in the cabin of the fork lift truck or crane During l...

Page 9: ...to be replaced immediately Pictograph Meaning Location Please read Operation Instructions before any use On both sides of the Concrete Block Clamp Prohibited for passengers On the type plate Prohibited to be situated within the work area of the machine On both sides of the Concrete Block Clamp Attention Danger of being jammed On both sides of the clamping arms Attention Danger of being jammed On t...

Page 10: ...KER Type number Type indication Concrete Block Clamp Serial number Serial number 1st number 2015 is the year of manufacture W L L Working Load Limit Own weight Weight of the Concrete Block Clamp Max Clamp opening Maximum size of concrete blocks the Clamp can pick up Inspection sticker ...

Page 11: ...little more until the locking mechanism is released Lift the clamp The harmonica construction of the clamp mechanism firmly holds the block while lifting Figure 6 Drive with the concrete block towards the desired place Stack the block by lowering it in the right place on the ground or on other blocks figure 7 Lower the clamp until the safety mechanism locks Lift the clamp Continue the work Figure ...

Page 12: ...tween the machine and the Concrete Block Clamp Please warn these individuals by using an audial signal Please check if the hoisting device has been properly connected to the fork lift truck Use the original safety chains or safety pins and secure the safety bolt as well Please keep to the schedule below while connecting the Concrete Block Clamp Fork lift truck Connect the chain from the lifting be...

Page 13: ... range of the machine while working with the Concrete Block Clamp If needed warn people beforehand Before the combined truck with Concrete Block Clamp can be operated driven the following needs to be checked Please check if all bolts nuts and pins are fixed properly Please check if the locking pin if applicable is solidly in place Please check the rubber surface reliefs in the clamps for defects R...

Page 14: ...Clamp onto the ground or on big beams Disconnect the hook Lift the hook TRANSPORT ON TRAILER During transport of the Concrete Block Clamp on a trailer the Clamp needs to be fastened properly Make sure to take note of the total height of the trailer and its load Make sure to pay attention to the stability of the Concrete Block Clamp during transport Be attentive that the Clamp is properly fixed Con...

Page 15: ...d do not directly target these with the jet Clean the Concrete Block Clamp using a high pressure washere prevent damaging the finish by keeping sufficient distance 0 75 m After cleaning blow dry and lubricate the Concrete Block Clamp thoroughly and grease all moving parts Stow away your Concrete Block Clamp in a safe and dry place LUBRICATION The indicated lubrication points of the Concrete Block ...

Page 16: ...rsigned is authorised to compile the Technical File for this machinery Furthermore they declare within their own full responsibility that the Machine Concrete Block Clamp Type Date of construction is in accordance to the provistions stated in the following European Directives Dutch Machinerichtlijn 2006 42 EG and in agreement with the following standards NEN EN 12100 2010 NEN EN 13155 2003 A2 2009...

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