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Concrete

 

Block

 

Clamp

 

 

BETONBLOCK®

  ‐  

7

 

GEBRUIKSAANWIJZING

 

GENERAL

 

The

 

Concrete

 

Block

 

Clamp

 

has

 

been

 

designed

 

in

 

such

 

a

 

way

 

that

 

insecure

 

situations

 

will

 

be

 

prevented

 

as

 

much

 

as

 

possible.

 

In

 

certain

 

situations,

 

when

 

these

 

cannot

 

be

 

prevented,

 

there

 

are

 

warnings,

 

summarised

 

in

 

pictographs

 

on

 

the

 

Clamp

 

itself,

 

for

 

the

 

presence

 

of

 

dangers.

 

Before

 

someone

 

is

 

allowed

 

to

 

work

 

with

 

the

 

Concrete

 

Block

 

Clamp,

 

this

 

person

 

must

 

be

 

aware

 

of

 

the

 

hazards

 

present

 

and

 

the

 

avoidance

 

thereof

 

.

 

 

 

The

 

age

 

of

 

the

 

operator

 

of

 

the

 

hoisting

 

engine

 

needs

 

to

 

comply

 

with

 

the

 

legally

 

implemented

 

minimum.

 

 

 

The

 

Concrete

 

Block

 

Clamp

 

is

 

only

 

allowed

 

to

 

be

 

operated

 

by

 

competent

 

persons.

 

The

 

engine

 

drivers

 

need

 

to

 

be

 

sufficiently

 

informed

 

about

 

possible

 

dangers,

 

and

 

they

 

need

 

to

 

have

 

read

 

the

 

operating

 

instructions.

 

 

 

NOISE

 

 

 

Please

 

notice

 

that

 

the

 

noise

 

level

 

of

 

the

 

linked

 

machinery

 

never

 

exceeds

 

80

 

dB(A),

 

causing

 

workers

 

to

 

possibly

 

wear

 

hearing

 

protection.

 

 

 

SAFETY

 

WARNINGS

 

 

 

Never

 

put

 

your

 

hands

 

in

 

shifting

 

or

 

moving

 

parts.

 

 

 

 

During

 

maintenance

 

or

 

cleaning

 

duties,

 

please

 

lower

 

the

 

Concrete

 

Block

 

Clamp

 

to

 

the

 

ground

 

first,

 

switch

 

off

 

the

 

engine

 

and

 

remove

 

the

 

ignition

 

key.

 

 

 

 

Never

 

connect

 

or

 

manoeuvre

 

if

 

someone

 

still

 

is

 

between

 

the

 

machinery

 

and

 

the

 

Concrete

 

Block

 

Clamp.

  

 

 

While

 

connecting

 

the

 

Concrete

 

Block

 

Clamp,

 

please

 

follow

 

the

 

instructions

 

mentioned

 

in

 

Chapter

 

4.

 

 

Summary of Contents for CL60

Page 1: ...P Producer BETONBLOCK Legobeton BV Noordervaart 52A NL 1841HA Stompetoren The Netherlands info betonblock com com www betonblock Tel 0031 72 5039340 Dutch Publication Number GA_2886_V2_11 9 2015_Betonblokkenklem ORIGINAL OPERATION INSTRUCTIONS ...

Page 2: ...LOCK CLAMP Details of your Concrete Block Clamp YOUR CONCRETE BLOCK CLAMP Type CL60 CL80 Serial number Weight 175 195 kilograms max Owner Date of introduction Concrete Block Clamp incl lifting beam attachment meant for Forklift truck or crane crane without lifting beam ...

Page 3: ...Instructions are important they are for your own and other s safety Should the Concrete Block Clamp be altered or adapted the regulations and or requirements of the appropriate directive always need to be applied Alterations or adaptations to the Concrete Block Clamp are at the risk of the one handling these Reader Warnings and instructions are included in these Directions for the sake of working ...

Page 4: ...HNICAL DETAILS 6 2 DIRECTIONS FOR USE 6 3 SAFETY 6 GENERAL 7 NOISE 7 SAFETY WARNINGS 7 EXPLANATION PICTOGRAPHS 9 TYPE PLATE 10 4 OPERATION 11 OPERATION 11 WORKING ORDER OPERATION ORDER 11 LINKING UP 12 IN OPERATION 13 DETACHING 14 TRANSPORT ON TRAILER 14 5 MAINTENANCE 14 GENERAL 14 CLEANING STORAGE 15 LUBRICATION 15 DISMANTLEMENT 15 6 APPENDIX 16 EU DECLARATION OF AGREEMENT 16 ...

Page 5: ...a pin bearing ring connection as well as with a hook chain connection see Figures 1 2 below Figure 1 Hoisting device with pin bush Figure 2 Hoisting with hook chain The Concrete Block Clamp consists of two hinging cross arms connected like a harmonica figure 3 On the contact grips in between the clamping ends there is a rubber surface relief to prevent damaging of the concrete With the aid of a me...

Page 6: ...tilise the Concrete Block Clamp for other purposes Any other use than outlined by BETONBLOCK could cause danger to the user or bystanders This is why any other use without the express permission by BETONBLOCK is prohibited Should someone utilise the Concrete Block Clamp for any other application the EU Declaration of Agreement formulated by BETONBLOCK will be nullified and the Concrete Block Clamp...

Page 7: ... minimum The Concrete Block Clamp is only allowed to be operated by competent persons The engine drivers need to be sufficiently informed about possible dangers and they need to have read the operating instructions NOISE Please notice that the noise level of the linked machinery never exceeds 80 dB A causing workers to possibly wear hearing protection SAFETY WARNINGS Never put your hands in shifti...

Page 8: ...lock Clamp has a maximum weight lift of 3 750 kg It may be that the fork lift truck to which the clamp has been mounted has its own defining capacities The Concrete Block Clamp has been tested and approved by an independent authority This testing needs to be repeated annually While operating the Concrete Block Clamp the operator needs to remain in the cabin of the fork lift truck or crane During l...

Page 9: ...to be replaced immediately Pictograph Meaning Location Please read Operation Instructions before any use On both sides of the Concrete Block Clamp Prohibited for passengers On the type plate Prohibited to be situated within the work area of the machine On both sides of the Concrete Block Clamp Attention Danger of being jammed On both sides of the clamping arms Attention Danger of being jammed On t...

Page 10: ...KER Type number Type indication Concrete Block Clamp Serial number Serial number 1st number 2015 is the year of manufacture W L L Working Load Limit Own weight Weight of the Concrete Block Clamp Max Clamp opening Maximum size of concrete blocks the Clamp can pick up Inspection sticker ...

Page 11: ...little more until the locking mechanism is released Lift the clamp The harmonica construction of the clamp mechanism firmly holds the block while lifting Figure 6 Drive with the concrete block towards the desired place Stack the block by lowering it in the right place on the ground or on other blocks figure 7 Lower the clamp until the safety mechanism locks Lift the clamp Continue the work Figure ...

Page 12: ...tween the machine and the Concrete Block Clamp Please warn these individuals by using an audial signal Please check if the hoisting device has been properly connected to the fork lift truck Use the original safety chains or safety pins and secure the safety bolt as well Please keep to the schedule below while connecting the Concrete Block Clamp Fork lift truck Connect the chain from the lifting be...

Page 13: ... range of the machine while working with the Concrete Block Clamp If needed warn people beforehand Before the combined truck with Concrete Block Clamp can be operated driven the following needs to be checked Please check if all bolts nuts and pins are fixed properly Please check if the locking pin if applicable is solidly in place Please check the rubber surface reliefs in the clamps for defects R...

Page 14: ...Clamp onto the ground or on big beams Disconnect the hook Lift the hook TRANSPORT ON TRAILER During transport of the Concrete Block Clamp on a trailer the Clamp needs to be fastened properly Make sure to take note of the total height of the trailer and its load Make sure to pay attention to the stability of the Concrete Block Clamp during transport Be attentive that the Clamp is properly fixed Con...

Page 15: ...d do not directly target these with the jet Clean the Concrete Block Clamp using a high pressure washere prevent damaging the finish by keeping sufficient distance 0 75 m After cleaning blow dry and lubricate the Concrete Block Clamp thoroughly and grease all moving parts Stow away your Concrete Block Clamp in a safe and dry place LUBRICATION The indicated lubrication points of the Concrete Block ...

Page 16: ...rsigned is authorised to compile the Technical File for this machinery Furthermore they declare within their own full responsibility that the Machine Concrete Block Clamp Type Date of construction is in accordance to the provistions stated in the following European Directives Dutch Machinerichtlijn 2006 42 EG and in agreement with the following standards NEN EN 12100 2010 NEN EN 13155 2003 A2 2009...

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