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P4 - 75152  Rev. C  0416

Installation Instructions - PowerBoard

®

© 2016 Bestop, Inc.

Page 4

WARNING

PowerBoard

®

 Fastener Tightening Sequence

Fasteners Must Be Tightened in This Sequence to Promote Smooth Operation

1. Mount linkages to the body of the Jeep finger tight only. (see sections 6 through 8).
2. Install and tighten the torsion bars to specification. (see section 8)
3. Loosely install boards to mounting foot of linkages. (see section 9)
4. Retract the board, then tighten the board to the MOTOR LINKAGE ONLY. (Rear)
5. Open the vehicle door to extend the board, then close the vehicle door to retract      
    the board. Tighten the board to the FRONT idler linkage when the board
    is retracted or in the up position. (See section 10)
6. Now tighten linkages to the Jeep body and Welded Body Flange.
    Torque all fasteners to the following specifications:
    5-7 ft-lbs  (6.79-9.40 NM / 60-84 in-lbs)
    Do not exceed 7 ft-lbs.

Section 1

Important Fastener Tightening Information

Summary of Contents for PowerBoard 75152-15

Page 1: ...Failure to carefully follow the electrical installation steps could result in severe electrical shock which could harm the installer and or damage the vehicle This product is designed primarily to enh...

Page 2: ...1 Qty 1 Running Board Assembly Part 517 92 Qty 2 Motor Part 496 12 Qty 2 Controller Part 496 11 Qty 1 Light Part 470 15 Qty 4 11 Cable Tie Part 470 02 Qty 2 7 Cable Tie Part 460 99 Qty 25 Torsion Bar...

Page 3: ...5 Socket Cap Screw Part 460 95 Qty 6 M8 1 25 x 25 Button Head Screw Part 522 95 Qty 4 M6 Flat Washer Part 481 96 Qty 14 M6 1 0 x 20 Socket Cap Screw Part 470 00 Qty 8 M8 1 25 x 20 Button Head Screw Pa...

Page 4: ...install boards to mounting foot of linkages see section 9 4 Retract the board then tighten the board to the MOTOR LINKAGE ONLY Rear 5 Open the vehicle door to extend the board then close the vehicle...

Page 5: ...ess Failure to do so could result in severe electrical shock which could harm the installer and or damage the vehicle Step 1 Step 2 Connect the red lead from the wiring harness to the battery positive...

Page 6: ...of the vehicle from the battery location Secure the harness to the firewall and frame using the 460 99 7 cable ties Step 2 Connect the Wiring Harness to the Controller Make sure that the locating tabs...

Page 7: ...or Sills Route Trigger Wires Step 1 Step Step 2 2 Utility Knife Remove the front door sills on both driver and pas senger sides of the vehicle Passenger side shown Lift up the carpet Slit the rubber g...

Page 8: ...E Occasionally the actual wire color may be different than the one stated here or there may be more than one wire with the same color You will need to install the motor and test each wire until you fi...

Page 9: ...ly near the vehicle mounting position underneath the rear of the vehicle door opening attach the wiring harness motor connector to the motor Repeat on the Right Passenger side of the vehicle Step 1 St...

Page 10: ...y flange using the middle hole of the drilling template 2 Remove the template and drill out the 1 8 hole to 3 8 Driver side shown Repeat this process on the passenger side of the vehicle P10 75152 Rev...

Page 11: ...Step 1 Step 2 1 With the Motor Linkage positioned as shown above install two M8 1 25x 20 Button Head Screws with M8 Flat Washers through the welded body flange and into the two threaded holes closest...

Page 12: ...ht into the connector on the wiring harness with the orange and black wires Secure loose wires with the 7 Cable Ties as necessary Driver side shown Repeat on passenger side of the vehicle Attach the P...

Page 13: ...etract properly Note that there is a slight delay on the board deployment so make sure that the board is fully deployed before stepping onto it There is also a 3 4 second delay in board retraction aft...

Page 14: ...inkages extended re tighten the boards to the linkages Cycle the boards again then re tighten the linkages to the vehicle ATTENTION DO NOT REMOVE THE FASTENERS Confirming PowerBoard is functional blac...

Page 15: ...states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above imitations or exclusions may not apply to you...

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