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System power modulation is controlled by a PID regulator, 

which controls the manifold temperature and the setpoint 

is that of the active circuit (high or low temperature circuit 

setpoint or DHW setpoint). The PID has a direct influence 

on the last 2 burners ignited, whereas the previous ones 

operate at maximum power.

If the manifold temperature < Setpoint – 5°C the next burn-

er is ignited and both are managed by the PID regulator.

The Master control unit waits for 30s and then

if the manifold temperature < Setpoint - 5°C, another burner 

is ignited.

The first burner operates at maximum power, whereas the 

other two are managed by the PID regulator.

If the manifold temperature > Se 2°C the last burn-

er ignited is shut off, the remaining last two burners are 

managed by the PID regulator and the others operate at 

maximum power. The Master control unit waits 30s before 

making another decision.

MODE: MAXIMUM QUANTITY OF BURNERS IGNITED 
(PAR.33=1)

All burners are controlled by the same PID regulator, which 

controls the manifold temperature and the setpoint is that 

of the active circuit (high or low temperature circuit setpoint 

or DHW setpoint).

If the manifold temperature < Setpoint – 5°C the next burn-

er is ignited.

The Master control unit waits for 30s and then

if the manifold temperature < Setpoint - 5°C, another burner 

is ignited.

If the manifold temperature > Se 2°C the last burner 

ignited is shut off. The Master control unit waits 30s before 

making another decision.

ADDITIONAL CASCADING MANAGEMENT FUNCTIONS

Sequential rotation of burner ignition

When supplying power to the Master control unit, the burn-

er with address 1 is the first in the sequence. After 24h, the 

first burner will be the one with address 2, whereas the one 

with address 1 will become the last in the sequence.

Ignition/shut off limitation

In both cascading strategies, after every ignition or shut off, 

there is a minimum time during which the Master cannot 

ignite or shut off burners.

Quick start-up and shut off

In both modes, there is a quick start-up and shut off func-

tion.

If the manifold temperature < Setpoint - 70°C

the burners are ignited at time intervals equal to 2s

If the manifold temperature > Se 4°C

the burners are shut off at time intervals equal to 2s.

Low load

The low load function prevents burner ignition and shut off 

in the case of a low heat demand. The conditions for low 

load operation activation is controlled in every Slave card 

that sends the function activation request to the Master.

During normal operation, the setpoint of the active circuit 

(high or low temperature circuit setpoint or DHW setpoint) 

is sent to the Slave cards and is controlled by the tempera-

ture of the heating element by every Slave card:

if the modular system temperature > Setpoint – 8°C or

if the modular system temperature >  85°C - 8°C

consent for starting the burner is not given.

If the Slave board acquires a modular system temperature 

greater than 85°C for 3 times with the burner ignited, the 

heating element is turned off and the ignition procedure is 

started again.

Emergency function

In the case of a Master card fault, there are two methods for 

manually controlling the Slave cards:

 - With eBUS and with the manifold sensor

 

Disconnect the power supply from the system, dis-

connect the BUS. Set the address 000000 on all 

slave cards (J10 and J17 OFF). Connect a power 

supply between 21 and 28 Vac to the BUS.

 

If the manifold temperature < Temp.Emergency 

(Par.40; preset 70°C; can be set between 10 and 

80°C) all the burners will operate at maximum pow-

er.

 

If the manifold temperature > Temp.Eme 

5°C all burners are off.

 - With PC

 

Disconnect the system power supply, disconnect 

the BUS and connect the PC interface. The burner 

power can be sent to the Slave card directly with the 

PC.

 

b

In the case of error, contact Technical Assistance 

Centre.

Heat demand management for the high temperature circuit 

with analogue input (Par. 14=2 or 3)

The room thermostat for the high temperature circuit is 

ignored in the case of heat demand and the input signal 

is used for calculating the system setpoint temperature or 

power.

The analogue input (see terminals 13-14 on the wiring dia-

gram on page 35) is only for the Master card and can also 

be used for the low temperature circuit (Par.22). The ana-

logue input cannot be used for both circuits.

ANALOGUE POWER INPUT, Par. 14=2 (Par. 22=2 for low 
temperature circuits)

The following rules apply to high temperature (low temper-

ature) circuit demand:

0-2Vdc:

  no demand by the high temperature (low temper-

ature) circuit

2-9Vdc:

  the heat demand is converted into a power de-

mand for each Slave. A 2V input corresponds to 

minimum power, 9V to maximum power (Par.15). 

The power is calculated linearly between 2V and 9V. 

Hysteresis for the end of demand is 0.2V and there-

fore demand is present above 2V and stops below 

1.8V.

Summary of Contents for Power Plus Box 1002 P INT

Page 1: ...Installation Manual CONDENSING Power Plus Box 1002 1003 1004 P INT EXT Installation Manual EN...

Page 2: ...4 7 Water circuit 10 4 8 Exhaust flue 10 5 INSTALLATION DIAGRAMS 11 6 ELECTRICAL SYSTEM 12 6 1 Power supply 12 6 2 Electrical connections 12 6 2 1 Connection to mains 12 6 2 2 Master board connection...

Page 3: ...the warranty certificate leaving the user their part to be kept marking the beginning of the period of guarantee at the terms and conditions specified on the relative slip The appliance in its origina...

Page 4: ...lities or without expe rience and specific knowledge are forbidden to use the heating unit unless they are assisted by a qual ified person responsible for their safety It is forbid den to use electric...

Page 5: ...s gas electro valve in B C class for each thermal ele ment with gas flux pneumatic compensation accord ing to the inlet air flow air gas 1 1 ratio ionization electrode for continual flame control flue...

Page 6: ...Burner 3 Pump or 2 way valve 4 Smoke exhaust flue non return valve 5 Jet 6 Venturi tubes 7 Gas valve 8 Gas cock 9 Water return cock 10 Water return manifold 11 Gas manifold 12 Gas pipe 13 Condensate...

Page 7: ...ump or 2 way valve 8 Unit Switch 9 Return probe 10 Exhaust flue probe 11 Water differential pressure switch 12 Gas valve 13 Ignition electrode 14 Automatic vent valve 15 Safety thermostat 16 Gas cock...

Page 8: ...mishandle the identifica tion plates markings and any other making it difficult to safely identify the product 4 2 Installation premises The heating unit must be installed in premises used exclu sivel...

Page 9: ...the B Technical Assistance Centre for flushing out the water circuit inside the exchanger Do not use incompatible liquid detergents including acids e g hydrochloric acid and similar acids at any what...

Page 10: ...b Do not expose the exchanger to cyclic changes in pressure as fatigue stress does a lot of harm to the system components Should the water system sud denly start generating changes in pressure it is...

Page 11: ...using multiple lines 200 separated Maximum Pipe Length m Installed power kW with 160 with 200 230 60 345 60 460 40 60 575 25 60 690 60 805 55 920 40 1035 35 1150 25 Figure 8 5 INSTALLATION DIAGRAMS An...

Page 12: ...of the heating unit even if unplugged from the power supply a a Do not allow people without experience to use the appliance and switch off the heating unit if the pow er cable should break call in qu...

Page 13: ...nect the other side of the cable inside the boards panel that is placed inside the equipment The Figure 12 shows the left jig placed next to the equip ment switch on button The connection can me made...

Page 14: ...d adequate conductor section to connect the terminal board to the relay to be housed in a special exter nal board being careful to fix the latter to its cable guide For example by connecting the low t...

Page 15: ...39 6033 58 3216 77 1817 96 1079 17 58719 2 25044 21 11634 40 5828 59 3116 78 1766 97 1051 16 56016 3 24004 22 11199 41 5630 60 3021 79 1717 98 1024 15 53452 4 23014 23 10781 42 5440 61 2928 80 1669 99...

Page 16: ...orrectly 6 2 9 Connection to alarm device A beeping or visual alarm device to signal any technical faults may be connected outside by a special output with clean contact on the boiler terminal board T...

Page 17: ...use their purpose is to protect the cables from wear that occurs in direct contact between cable and frame equipment To pass a cable is sufficient to drill the cableguides Once the connection has been...

Page 18: ...k on the switch located on the right Jumper J17 and for each slave single burner on the Left one Jumper J10 Figure 24 Refer to the table to see the possible combinations of the jumpers J10 that charac...

Page 19: ...ar nr 15 All the fans in the system will work at the set speed this will be displayed on the first digit to the left H maximum speed The other 2 digits will show the flow temperature e g T1 80 C Adjus...

Page 20: ...functions activated by pressing a button or combination of two buttons pressed together Furthermore each button has a specific function depending on the se lected user mode Figure 28 BUTTON KEY DESCRI...

Page 21: ...and operating status of the various circuits Press the button to scroll forward and view the values set for the individual circuits The values listed below will be displayed in succession by pressing...

Page 22: ...e desired value e g 40 C 5 Press OK to memorize the new value 6 After 3 secs the display will return to the display mode with the new setpoint If there is no change after pressing Set esc for 10 secs...

Page 23: ...d change the user and installer parameters Procedure for accessing the programming mode POS PROCEDURE DISPLAY 1 Manifold delivery temperature T1 e g T1 80 C 2 Press Set esc and OK After 5s the second...

Page 24: ...dentifying the errors POS PROCEDURE DISPLAY 1 The display starts to flash to indicate one or more errors 1 b Press the address of the first unit will appear on the display alternating with the first e...

Page 25: ...l stop flashing after 3 sec and will be operative A detailed description of all the parameters and the factory preset values can be found in the Parameter list chapter 9 1 Setting the heating paramete...

Page 26: ...matic curve on every circuit 3 CH_Priority Heating priority parameter 16 If set to 0 the system will work without heating priority with the high temperature and low temperature circuits served in para...

Page 27: ...High_Hyst_off Par 20 preset to 3 can be set between 0 and 20 C With the high temperature circuit attenuation parameter Par 21 0 the high temperature thermostat contact is ig nored and a heat demand is...

Page 28: ...ature can be correct ed by varying the value of parameter 39 the permitted limit for the correction is 30 C In this phase it is sug gested to use a reference thermometer Preset to 0 4 Summer Mode Summ...

Page 29: ...d shut off in the case of a low heat demand The conditions for low load operation activation is controlled in every Slave card that sends the function activation request to the Master During normal op...

Page 30: ...bove 2V and stops below 1 8V Setpoint 10 20 30 40 50 60 70 80 90 Voltage Volt 0 1 2 3 4 5 6 7 8 9 10 Fig 32 The burner ignited when Delivery temp Setpoint_ch_high Par 1 Ch_high_ hist_on Par 19 Deliver...

Page 31: ...d no 48 and the fan operates for 10 minutes at maximum The Slave card is able to protect the primary exchanger from the hazards of low water circulation both using a flow switch as well as checking th...

Page 32: ...5 Setpoint of power supplied in hot water mode 8 h w max T 60 C 10 C 80 C Max value hot water setpoint 9 h w Priority 0 0 2 Hot water system priority 0 1 Hot water functioning with heating until reach...

Page 33: ...and by differential 33 Power control 1 0 1 0 power distributed over min number burners 1 power distributed over max number burners 34 Pump mode 0 0 1 Third pump setpoint 0 Main pump of system loop 1 L...

Page 34: ...33 Slaves not present Check that the bipolar switches of the individual units are ON Check the addresses on the slave Check the slave BUS connection Replace the Master card Replace the Slave card E34...

Page 35: ...s pressed more than 7 times in 30 min Wait for the error to disappear If the error did not disappear after max 40 min replace the Slave card E35 35 Water differential pressure switch error contact ope...

Page 36: ...36 12 WIRING DIAGRAMS...

Page 37: ...37 Valvola 2 vie Circolatore...

Page 38: ...1 6 68 8 kg h Efficiency at rated power 80 60 C 98 6 98 6 98 6 Efficiency at rated power 50 30 C 108 6 108 6 108 6 Efficiency at rated power Tm 50 C 60 40 C 104 2 104 2 104 2 Efficiency at reduced loa...

Page 39: ...e rating P1 83 6 125 4 167 3 kW EFFICIENCY at rated thermal input and at high temperature rating 4 88 74 88 7 88 74 at 30 of rated thermal input and at low temperature rating 1 98 1 98 1 98 1 ADDITION...

Page 40: ...o add water to central heating systems Use a manual device in stead and record top ups in the system service book b b If there are more than one boiler they must all be put into service either contemp...

Page 41: ...is therefore important to avoid two factors possibly leading to the above mentioned pro cesses i e contact between air and water in the installation and regular topping up with fresh water To elimina...

Page 42: ...42...

Page 43: ...43...

Page 44: ...oilers com Beretta reserves the right to modify the characteristics and specifications given in this publication at any time and without prior notice as part of its policy of continuous product improv...

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