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9

 

4 .3  Water connections

Power Plus Box P INT-EXT

 thermal modules are made up of 

2, 3 or 4 thermal elements which are common to all the boil-

ers belonging to the same family and they have a thermal 

power of 115 kW (Hi).

The modules can be installed in cascade according to the 

power required by the installation and they can reach a 

maximum of 32 thermal elements. The grouping of more 

than one module allows to make some noiseless thermal 

plants, with low thermal inertia and high power in a very 

simple and rational way. Each thermal module is equipped 

with the following connections which have been pre-set for 

the connection to the system (see table).

MANIFOLD DIMENSION REMARKS

CONNEC-

TION TYPE

upper water 

manifold

5”

system inlet

Flanged 

manifolds for 

an easy con-

nection to 

the system

lower water 

manifold

5”

system  

outlet

gas manifold

3”

the gas 

inlet can be 

connected 

simultane-

ously to the 

two ends of 

the boiler

condensate 

manifold

50 mm

connect 

to sewer 

system

See par. 4.6

Socked ends 

manifolds 

for an easy 

realization 

of the flue 

system using 

plastic pipes 

(PP).

flue pipe 

(singol unit)

110 mm

See par 4.8

4 .4  System cleaning and water 

treatment

This preventive measure is absolutely required whenever a 

heat generator needs to be replaced in  but it is in any case 

recommended also on new systems, in order to remove 

any waste, dirt, working residues, etc.

  

To clean the system, if the old generator is still present in 

the system:

 - add a descaling additive to the system water (contact 

the 

B

 Technical Assistance Centre);

 - Have the system operate with the generator ON for 

approximately 7 days;

 - Discharge the system’s dirty water and wash the sys-

tem once or several times using clean water.

If the system is very dirty, repeat the last procedure one 

more time.

If the old generator is not present or available, use a pump 

to circulate the water + additive through the system for 

about 10 days and perform a final washing as described in 

the previous paragraph.

At the end of cleaning operations, before installing boiler 

Power Plus Box P INT-EXT

, it is advisable to add protection) 

to the system water (contact the 

B

 Technical Assis-

tance Centre);

 

a

Please contact the 

B

 Technical Assistance Centre 

for flushing out the water circuit inside the exchanger. 

Do not use incompatible liquid detergents, including 

acids (e.g. hydrochloric acid and similar acids) at any 

whatsoever concentration.

4 .5  Positioning and preparation for 

installation

Follow the procedure below to install the thermal groups:

1  After unpacking the boiler/s, establish the output direc-

tion of the water, gas and condensate pipes (e.g.: left 

or right connection). Also establish the modality and the 

position of both the flue manifold and the eventual air 

manifold (in case of installation with outside air intake). 

It is recommended to take into account the electric con-

nections (230 V supply) of the thermal group too (see 

paragraph 6.2).

 

Please note that each pipes connection to the system can 
be indifferently made at the right of left side of the thermal 
group.

 

However, it is suggested to follow one of the schemes of 

installation reported on this manual (see chapter 5).

Place the thermal group/s near the inlet and outlet pipes 
of the system.

 The groups can be installed either with 

right or left outlet of water, air, smokes, condensate, gas  

pipes (e.g.: air inlet on the right, water outlet on the left, 

gas on the right).

  The position of each 

Power Plus Box P INT-EXT

 inside 

the area of installation can vary according to specific 

requirements of space or to the type of the installation 

itself (e.g.: leaned against the wall, back-to-back, etc.); 

in any case, make sure that same necessary space 

is left for the passage of the electric supply cables of 

each 

Power Plus Box P INT-EXT

 and to let the front panel  

open. Space is also required in case of maintenance 

services of the flue, condensate, and gas pipes.

3  1.    Mount the side panels of the 

Power Plus Box P INT-

EXT

 and connect the first (or the only) thermal group of 

the battery to the system, use the correct connections 

and carefully avoid any sudden variation of section 

among the piping of both the boilers and the system. 

If necessary, adjust the boiler’s feet height to level the 

frame of the boiler and to open the doors easily.

4  2.    Once water connections between the first group 

and the system have been made, connect successively 

the other eventual thermal groups to the first one, fol-

lowing the advice above. Use sections male/male Ø 50 

mm of about 13 cm lengths to connect the different con-

densate discharges.

Summary of Contents for Power Plus Box 1002 P INT

Page 1: ...Installation Manual CONDENSING Power Plus Box 1002 1003 1004 P INT EXT Installation Manual EN...

Page 2: ...4 7 Water circuit 10 4 8 Exhaust flue 10 5 INSTALLATION DIAGRAMS 11 6 ELECTRICAL SYSTEM 12 6 1 Power supply 12 6 2 Electrical connections 12 6 2 1 Connection to mains 12 6 2 2 Master board connection...

Page 3: ...the warranty certificate leaving the user their part to be kept marking the beginning of the period of guarantee at the terms and conditions specified on the relative slip The appliance in its origina...

Page 4: ...lities or without expe rience and specific knowledge are forbidden to use the heating unit unless they are assisted by a qual ified person responsible for their safety It is forbid den to use electric...

Page 5: ...s gas electro valve in B C class for each thermal ele ment with gas flux pneumatic compensation accord ing to the inlet air flow air gas 1 1 ratio ionization electrode for continual flame control flue...

Page 6: ...Burner 3 Pump or 2 way valve 4 Smoke exhaust flue non return valve 5 Jet 6 Venturi tubes 7 Gas valve 8 Gas cock 9 Water return cock 10 Water return manifold 11 Gas manifold 12 Gas pipe 13 Condensate...

Page 7: ...ump or 2 way valve 8 Unit Switch 9 Return probe 10 Exhaust flue probe 11 Water differential pressure switch 12 Gas valve 13 Ignition electrode 14 Automatic vent valve 15 Safety thermostat 16 Gas cock...

Page 8: ...mishandle the identifica tion plates markings and any other making it difficult to safely identify the product 4 2 Installation premises The heating unit must be installed in premises used exclu sivel...

Page 9: ...the B Technical Assistance Centre for flushing out the water circuit inside the exchanger Do not use incompatible liquid detergents including acids e g hydrochloric acid and similar acids at any what...

Page 10: ...b Do not expose the exchanger to cyclic changes in pressure as fatigue stress does a lot of harm to the system components Should the water system sud denly start generating changes in pressure it is...

Page 11: ...using multiple lines 200 separated Maximum Pipe Length m Installed power kW with 160 with 200 230 60 345 60 460 40 60 575 25 60 690 60 805 55 920 40 1035 35 1150 25 Figure 8 5 INSTALLATION DIAGRAMS An...

Page 12: ...of the heating unit even if unplugged from the power supply a a Do not allow people without experience to use the appliance and switch off the heating unit if the pow er cable should break call in qu...

Page 13: ...nect the other side of the cable inside the boards panel that is placed inside the equipment The Figure 12 shows the left jig placed next to the equip ment switch on button The connection can me made...

Page 14: ...d adequate conductor section to connect the terminal board to the relay to be housed in a special exter nal board being careful to fix the latter to its cable guide For example by connecting the low t...

Page 15: ...39 6033 58 3216 77 1817 96 1079 17 58719 2 25044 21 11634 40 5828 59 3116 78 1766 97 1051 16 56016 3 24004 22 11199 41 5630 60 3021 79 1717 98 1024 15 53452 4 23014 23 10781 42 5440 61 2928 80 1669 99...

Page 16: ...orrectly 6 2 9 Connection to alarm device A beeping or visual alarm device to signal any technical faults may be connected outside by a special output with clean contact on the boiler terminal board T...

Page 17: ...use their purpose is to protect the cables from wear that occurs in direct contact between cable and frame equipment To pass a cable is sufficient to drill the cableguides Once the connection has been...

Page 18: ...k on the switch located on the right Jumper J17 and for each slave single burner on the Left one Jumper J10 Figure 24 Refer to the table to see the possible combinations of the jumpers J10 that charac...

Page 19: ...ar nr 15 All the fans in the system will work at the set speed this will be displayed on the first digit to the left H maximum speed The other 2 digits will show the flow temperature e g T1 80 C Adjus...

Page 20: ...functions activated by pressing a button or combination of two buttons pressed together Furthermore each button has a specific function depending on the se lected user mode Figure 28 BUTTON KEY DESCRI...

Page 21: ...and operating status of the various circuits Press the button to scroll forward and view the values set for the individual circuits The values listed below will be displayed in succession by pressing...

Page 22: ...e desired value e g 40 C 5 Press OK to memorize the new value 6 After 3 secs the display will return to the display mode with the new setpoint If there is no change after pressing Set esc for 10 secs...

Page 23: ...d change the user and installer parameters Procedure for accessing the programming mode POS PROCEDURE DISPLAY 1 Manifold delivery temperature T1 e g T1 80 C 2 Press Set esc and OK After 5s the second...

Page 24: ...dentifying the errors POS PROCEDURE DISPLAY 1 The display starts to flash to indicate one or more errors 1 b Press the address of the first unit will appear on the display alternating with the first e...

Page 25: ...l stop flashing after 3 sec and will be operative A detailed description of all the parameters and the factory preset values can be found in the Parameter list chapter 9 1 Setting the heating paramete...

Page 26: ...matic curve on every circuit 3 CH_Priority Heating priority parameter 16 If set to 0 the system will work without heating priority with the high temperature and low temperature circuits served in para...

Page 27: ...High_Hyst_off Par 20 preset to 3 can be set between 0 and 20 C With the high temperature circuit attenuation parameter Par 21 0 the high temperature thermostat contact is ig nored and a heat demand is...

Page 28: ...ature can be correct ed by varying the value of parameter 39 the permitted limit for the correction is 30 C In this phase it is sug gested to use a reference thermometer Preset to 0 4 Summer Mode Summ...

Page 29: ...d shut off in the case of a low heat demand The conditions for low load operation activation is controlled in every Slave card that sends the function activation request to the Master During normal op...

Page 30: ...bove 2V and stops below 1 8V Setpoint 10 20 30 40 50 60 70 80 90 Voltage Volt 0 1 2 3 4 5 6 7 8 9 10 Fig 32 The burner ignited when Delivery temp Setpoint_ch_high Par 1 Ch_high_ hist_on Par 19 Deliver...

Page 31: ...d no 48 and the fan operates for 10 minutes at maximum The Slave card is able to protect the primary exchanger from the hazards of low water circulation both using a flow switch as well as checking th...

Page 32: ...5 Setpoint of power supplied in hot water mode 8 h w max T 60 C 10 C 80 C Max value hot water setpoint 9 h w Priority 0 0 2 Hot water system priority 0 1 Hot water functioning with heating until reach...

Page 33: ...and by differential 33 Power control 1 0 1 0 power distributed over min number burners 1 power distributed over max number burners 34 Pump mode 0 0 1 Third pump setpoint 0 Main pump of system loop 1 L...

Page 34: ...33 Slaves not present Check that the bipolar switches of the individual units are ON Check the addresses on the slave Check the slave BUS connection Replace the Master card Replace the Slave card E34...

Page 35: ...s pressed more than 7 times in 30 min Wait for the error to disappear If the error did not disappear after max 40 min replace the Slave card E35 35 Water differential pressure switch error contact ope...

Page 36: ...36 12 WIRING DIAGRAMS...

Page 37: ...37 Valvola 2 vie Circolatore...

Page 38: ...1 6 68 8 kg h Efficiency at rated power 80 60 C 98 6 98 6 98 6 Efficiency at rated power 50 30 C 108 6 108 6 108 6 Efficiency at rated power Tm 50 C 60 40 C 104 2 104 2 104 2 Efficiency at reduced loa...

Page 39: ...e rating P1 83 6 125 4 167 3 kW EFFICIENCY at rated thermal input and at high temperature rating 4 88 74 88 7 88 74 at 30 of rated thermal input and at low temperature rating 1 98 1 98 1 98 1 ADDITION...

Page 40: ...o add water to central heating systems Use a manual device in stead and record top ups in the system service book b b If there are more than one boiler they must all be put into service either contemp...

Page 41: ...is therefore important to avoid two factors possibly leading to the above mentioned pro cesses i e contact between air and water in the installation and regular topping up with fresh water To elimina...

Page 42: ...42...

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Page 44: ...oilers com Beretta reserves the right to modify the characteristics and specifications given in this publication at any time and without prior notice as part of its policy of continuous product improv...

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